• Title/Summary/Keyword: ceramic composite

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Preparation of Al2O3-ZrO2 Composite Powders by the Use of mulsions : II. Emulsion-Hot Kerosene Drying Method (에멀젼을 이용한 Al2O3-ZrO2 복합분체의 제조 : II. 에멀젼-가열석유 증발법)

  • 현상훈;백종규
    • Journal of the Korean Ceramic Society
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    • v.25 no.3
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    • pp.284-292
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    • 1988
  • Alumina-zirconia composite powders for the purpose of improving fracture toughness and thermal shock resistance of alumina were prepared by the emulsion-kerosene drying method. The average particle size of composite powders was less then 1 $\mu\textrm{m}$ and their shapes were spherical. It was shown that the average particle size of composite powders decreased with the concentration of metal-salt in solution and the amount of span 80 added when preparing emulsions. The structure of all zirconia in composite powders heat-treated at 1200$^{\circ}C$ was a tetragonal form at room temperature. This result implied that fine zirconia particles were homogeneously dispersed in the alumina matrix.

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Study on Synthesis and Characterization of (Ti.Si)C Composite by SHS Microwave (SHS 마이크로파에 의한 (Ti.Si)C 복합체의 합성 및 소결특성에 관한 연구)

  • 이형복;권상호;이재원;안주삼
    • Journal of the Korean Ceramic Society
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    • v.32 no.9
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    • pp.1009-1018
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    • 1995
  • (Ti.Si)C composite powders were synthesized by SHS method using microwave energy. Compositional and structural characterization of the powder were carried out by using scanning electron microscopy and X-ray diffraction. The average particle size of the synthesized (Ti.Si)C composite powders was smaller than that of the starting materials. From the results of the temperature profile, combustion temperature and velocity were decreased with increasing Si molar ratio. With increasing C molar ratio combustion temperature and velocity did not change. (Ti.Si)C composite was sintered at 185$0^{\circ}C$ for 60 min by using hot-pressing with 30 MPa. The best properties were obtained from the sintered specimen whose composition was 1 : 1 : 1.9 molar ratio of Ti : Si : C. The sintering density, flexural strength and vickers hardness of the sintered body were 4.71 g/㎤, 423 MPa and 21 GPa, respectively.

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Control of Microstructures and Properties of Composites of the Al2O3/ZrO2-ZrO2-Spinel System: I. Preparation and Sintering Behavior of Al2O3-ZrO2 Composite Powders (Al2O3/ZrO2-Spinel계 복합체의 미세구조 및 물성제어: I. Al2O3-ZrO2 복합분체의 제조 및 소결특성)

  • 현상훈;송원선
    • Journal of the Korean Ceramic Society
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    • v.29 no.10
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    • pp.797-805
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    • 1992
  • Al2O3-20 wt% ZrO2 composite powders to be used as the starting materials of the Al2O3/ZrO2-Spinel composite system were prepared by the use of the emulsion-hot kerosene drying method. The crystalline phase of ZrO2 in the synthesized Al2O3-ZrO2 composite powders was 100% tetragonal but the small amount of t-ZrO2 was transformed into m-ZrO2 after crushing. The hardness, fracture toughness, and flexural strength of the composite, which was sintered at 1650$^{\circ}C$ for 4 hrs after calcining at 1100$^{\circ}C$ for 2 hrs and had the relative density of 99%, were 15.7 GPa, 4.97 MN/m3/2, and 390 MPa, respectively. The fracture form in the sintered composites was found to be the intergranular fracture.

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The Effect of particle size and ratio of LSM-YSZ powders on SOFC cathod properties (LSM과 YSZ의 분말크기 및 분말크기비가 SOFC의 양극특성에 미치는 영향)

  • 김재동;김구대;박지애
    • Journal of the Korean Ceramic Society
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    • v.37 no.3
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    • pp.227-232
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    • 2000
  • The LSM-YSZ composite electrode as a mixture of LSM and YSZ shows percolation characteristics. It was identified that the polarization resistance of LSM-YSZ composite electrode depend on YSZ connectivity by changing powder size ratio of the DLSM/DYSZ. That is, YSZ in composite electrode showed low electrochemical activity without YSZ connectivity. However, the polarization resistance decreased abruptly with YSZ connectivity due to high electrochemical activity of YSZ in composite electrode. Because the amount of three phase boundary is dependent on LSM and YSZ particle size, the polarization resistance of cathode decreases as LSM and YSZ particle size decreases.

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The Oxidation of Polymethylsiloxane/MoSi$_2$/SiC/Si-Derived Ceramic Composite Coatings

  • Moon, Jae-Jin;Lee, Dong-Bok;Kim, Deug-Joong
    • Journal of Surface Science and Engineering
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    • v.36 no.1
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    • pp.85-88
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    • 2003
  • By utilization of preceramic polymer of polymethylsiloxane (PMS), a $MoSi_2$SiOC/SiC ceramic composite was fabricated. The prepared composite displayed superior high temperature oxidation resistance by forming $SiO_2$ on the surface. The thin $SiO_2$ layer had some surface cracks, but they had not adversely deteriorated the oxidation resistance. The composite fabrication method employed in this study can be applied to protect any possible substrate material from aggressive oxidative attack, if the composite were coated on the substrate material.

Preparation of $Al_2O_3/CeO_2$ Composite Abrasives by using Hydrothermal Treatment and its Polishing Properties (수열처리법을 이용한 $Al_2O_3/CeO_2$ composite 연마재 제조 및 연마 특성)

  • Choi, Sung-Hyun;Lee, Seung-Ho;Lim, Hyung-Mi;Kil, Jae-Soo;Choi, Eui-Don
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2004.07b
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    • pp.1278-1282
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    • 2004
  • 수열처리법으로 nano-sized $CeO_2$ 입자를 $Al_3O_3$ 입자의 표면에 균일하게 코팅하여 $AL_2O_3/O_2$ composite 연마 입자를 제조하었다. 제조된 $Al_2O_3\CeO_2$ composite 입자의 뭍성을 TEM, XRD, zeta potential analyzer 및 particle size analyzer로 측징하였다. $Al_2O_3/CeO_2$ composite 입자와 구성된 슬러리와 비교 시료로서 $Al_2O_3$$CeO_2$ 입자를 혼합한 슬러리를 사용하여 thermal oxide film에 대한 연마특성을 평가하였다. 연마슬러리에 포함된 $A1_2O_3/CeO_2$ composite 입자와 $Al_2O_3$$CeO_2$ 혼합입자에서 나노 크기의 세리아 입자가 sub-micron 크기의 알루미나 입자의 표면에 균일하게 코팅되므로서 $Al_2O_3$ 단일 성분의 슬러리에 비해 removal rate(RR)는 106 nm/min, WIWNU는 $8\sim9%$, roughness는 $2.6{\AA}$의 향상된 연마 특성을 나타내었다. 알루미나 입자의 불규칙한 형상 때문에 $Al_2O3/CeO_2$ composite 슬러리와 $Al_2O_3$$CeO_2$ 혼합슬러리의 연마 특성이 비슷한 수준을 나타내었다.

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Mechanical Properties of Cf/SiC Composite Using a Combined Process of Chemical Vapor Infiltration and Precursor Infiltration Pyrolysis

  • Kim, Kyung-Mi;Hahn, Yoonsoo;Lee, Sung-Min;Choi, Kyoon;Lee, Jong-Heun
    • Journal of the Korean Ceramic Society
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    • v.55 no.4
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    • pp.392-399
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    • 2018
  • $C_f/SiC$ composites were prepared via a process combining chemical vapor infiltration (CVI) and precursor infiltration pyrolysis (PIP), wherein silicon carbide matrices were infiltrated into 2.5D carbon preforms. The obtained composites exhibited porosities of 20 vol % and achieved strengths of 244 MPa in air at room temperature and 423 MPa at $1300^{\circ}C$ under an Ar atmosphere. Carbon fiber pull-out was rarely observed in the fractured surfaces, although intermediate layers of pyrolytic carbon of 150 nm thickness were deposited between the fiber and matrix. Fatigue fracture was observed after 1380 cycles under 45 MPa stress at $1000^{\circ}C$. The fractured samples were analyzed by transmission electron microscopy to observe the distributed phases.

Fabrication and Characterization of Cf/SiC Composite with BN Interphase Coated by Wet Chemical Process (습식법으로 제조된 BN 중간층을 가진 Cf/SiC 복합재의 제조 및 물성 평가)

  • Koo, Jun-mo;Kim, Kyung Ho;Han, Yoonsoo
    • Journal of Surface Science and Engineering
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    • v.50 no.6
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    • pp.523-530
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    • 2017
  • In this study, we developed the h-BN interphase for ceramic matrix composites (CMCs) through a wet chemical coating method, which has excellent price competitiveness and is a simple process as a departure from the existing high cost chemical vapor deposition method. The optimum condition for nitriding an h-BN interphase using boric acid and urea as precursors were derived, and the h-BN interphase coating through a wet method on a carbon preform of 2.5 D was conducted to apply the optimum conditions to the CMCs. In order to control the coating property via the wet coating method, four parameters were investigated such as dipping time of the specimen in the precursor solution, the ratio of boric acid and urea in the precursor, the concentration of solution where the precursor was dissolved, and the cycle of dipping and dry process. The CMCs was fabricated through polymer impregnation and pyrolysis (PIP) processes and a three-point flexural strength test was conducted to verify the role of the coated h-BN interphase.

Effect of storage time on chemical structure of a single-bottle and a two-bottle experimental ceramic primer and micro-shear bond strength of composite to ceramic

  • Armaghan Naghili;Amirparsa Ghasemi;Amir Ghasemi;Narges Panahandeh
    • The Journal of Advanced Prosthodontics
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    • v.16 no.3
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    • pp.163-173
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    • 2024
  • PURPOSE. This study assessed the effect of storage time on chemical structure of a single-bottle and a two-bottle experimental ceramic primer and micro-shear bond strength (µSBS) of composite to ceramic. MATERIALS AND METHODS. This study was conducted on 60 sintered zirconia and 60 feldspathic porcelain blocks. Half of the specimens (n = 30) were subjected to surface treatment with the single-bottle Clearfil ceramic primer (n = 15) and two-bottle experimental primer (n = 15) after 24 hours. The remaining half received the same surface treatments after 6 months storage in distilled water. Composite cylinders were bonded to the ceramics, and they were then subjected to µSBS test. Also, the primers underwent Fourier-transform infrared spectroscopy (FTIR) after 24 hours and 6 months to assess their chemical structure. Data were analyzed with 3-way ANOVA and adjusted Bonferroni test (alpha = 0.05). RESULTS. The µSBS of both ceramics significantly decreased at 6 months in one-bottle ceramic primer group (P = .001), but it was not significantly different from the two-bottle experimental primer group (P = .635). FTIR showed hydrolysis of single-bottle primer, cleavage of silane and 10-MDP bonds, and formation of siloxane bonds after 6 months. CONCLUSION. Six months of storage caused significant degradation of single-bottle ceramic primer, and consequently had an adverse effect on µSBS.

Effect of abutment shade, ceramic thickness, and coping type on the final shade of zirconia all-ceramic restorations: in vitro study of color masking ability

  • Oh, Seon-Hee;Kim, Seok-Gyu
    • The Journal of Advanced Prosthodontics
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    • v.7 no.5
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    • pp.368-374
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    • 2015
  • PURPOSE. The aim of the study was to evaluate the effect of abutment shade, ceramic thickness, and coping type on the final shade of zirconia all-ceramic restorations. MATERIALS AND METHODS. Three different types of disk-shaped zirconia coping specimens (Lava, Cercon, Zirkonzahn: ${\phi}10mm{\times}0.4mm$) were fabricated and veneered with IPS e.max Press Ceram (shade A2), for total thicknesses of 1 and 1.5 mm. A total of sixty zirconia restoration specimens were divided into six groups based on their coping types and thicknesses. The abutment specimens (${\phi}10mm{\times}7mm$) were prepared with gold alloy, base metal (nickel-chromium) alloy, and four different shades (A1, A2, A3, A4) of composite resins. The average $L^*$, $a^*$, $b^*$ values of the zirconia specimens on the six abutment specimens were measured with a dental colorimeter, and the statistical significance in the effects of three variables was analyzed by using repeated measures analysis of variance (${\alpha}$=.05).The average shade difference (${\Delta}E$) values of the zirconia specimens between the A2 composite resin abutment and other abutments were also evaluated. RESULTS. The effects of zirconia specimen thickness (P<.001), abutment shade (P<.001), and type of zirconia copings (P<.003) on the final shade of the zirconia restorations were significant. The average ${\Delta}E$ value of Lava specimens (1 mm) between the A2 composite resin and gold alloy abutments was higher (close to the acceptability threshold of 5.5 ${\Delta}E$) than th ose between the A2 composite resin and other abutments. CONCLUSION. This in-vitro study demonstrated that abutment shade, ceramic thickness, and coping type affected the resulting shade of zirconia restorations.