• Title/Summary/Keyword: ceramic

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THE PHYSICAL PROPERTIES OF REUSED IPS EMPRESS CERAMIC PART IV : HARDNESS AND FRACTURE TOUGHNESS (반복 사용된 IPS Empress ceramic의 물리적 성질에 관한 연구 Part IV : 경도 및 파괴인성에 관한 연구)

  • Jin Tai-Ho
    • The Journal of Korean Academy of Prosthodontics
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    • v.41 no.4
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    • pp.532-537
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    • 2003
  • Statement of the problem : IPS Empress ceramic has been used as one of a esthetic restorative material since it's development, but the broad application of IPS Empress ceramic to clinical prosthodontic field has been limited by its high material cost. Purpose : This study was investigated to evaluate the hardness and fracture toughness after recycling of the IPS Empress ceramic. Material and methods : Reused specimens of IPS Empress were fabricated with repeated pressing. The hardness(Vickers hardness) and fracture toughness of 1st, 2nd and 3rd pressed specimens were measured with Digital Micro Hardness Tester(Model MXT70, Matsuzawa Seiki Co., Ltd, Tokyo, Japan). The obtained data were analyzed using SPSS(Ver 9.5). Result : The mean value of the hardness in the 1st, 2nd and 3rd pressed Empress were $6.23{\pm}0.48MPa,\;5.50{\pm}0.25MPa$, and $5.70{\pm}0.42MPa$. The hardness of the 1st pressing ceramic was higher than those or the 2nd and 3rd pressed ceramics(P<0.05). Hardness of the 3rd pressed ceramic was greater than that of the 2nd pressed ceramic. but there was no significant difference of hardness between those two(P>0.05). The mean value of the fracture toughness was $1.71{\pm}0.16MPam^{1/2}$ in 1st pressed ceramic, $1.78{\pm}0.10MPam^{1/2}$ in 2nd pressed and $1.73{\pm}0.14MPam^{1/2}$ in 3rd pressed IPS ceramic. Fracture toughness of the 2nd pressed ceramic was the highest and that of the 1st pressed ceramic was the lowest. There was no significant difference of fracture toughness among them(P>0.05). Conclusion : Hardness of the 2nd and 3rd pressed IPS Empress ceramics were lesser than that of 1st pressed IPS Empress ceramic(P<0.05), but there was no significant changes of fracture toughness among them(P>0.05).

Achieve the mechanical strength of ceramic membrane using low temperature ceramic glaze (저온용 도자기 유약을 이용한 세라믹 분리막의 기계적 강도 증가)

  • Lee, Jong-Chan;Kim, Jin-Ho;Han, Kyu-Sung;Hwang, Kwang-Taek
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.28 no.1
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    • pp.38-43
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    • 2018
  • Ceramic membrane has been widely used for water treatment due to its advantages of eco-friendly property and low energy consumption. However, high porosity of ceramic membrane higher than 40 % may cause a problem of strength, when it is applied to a water treatment module. In order to solve this problem, the strength of the membrane edge was improved by using the ceramic glaze. Four different glaze compositions for low temperature sintering was selected to minimize the deformation of the membrane microstructure. After coating with low temperature glaze, cracks were observed due to differences in thermal expansion coefficient between the membrane and glaze. Thus, the thermal expansion coefficient of glaze was controlled by addition of cordierite and petalite. As a results, the compressive strength of the ceramic membrane, which was coated with the optimized glaze composition, was increased from $27N/m^2$ to $117N/m^2$, indicating that the glaze coating can improve the disadvantages of the fragile ceramic membrane.

Eco-friendly Self-cooling System of Porous Onggi Ceramic Plate by Evaporation of Absorbed Water

  • Katsuki, Hiroaki;Choi, Eun-Kyong;Lee, Won-Jun;Kim, Ung-Soo;Hwang, Kwang-Taek;Cho, Woo-Seok
    • Journal of the Korean Ceramic Society
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    • v.55 no.2
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    • pp.153-159
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    • 2018
  • Porous ceramic plates were prepared from Onggi clay and bamboo charcoal powder at 1100 and $1200^{\circ}C$ and their porous properties and water absorption, and the cooling effect of porous plates, were investigated to produce eco-friendly porous ceramics for a self-cooling system that relies on the evaporation of absorbed water. Porous properties were dependent on the particle size of charcoal powder pore forming additive and the firing temperature; properties were also found to be dependent on the total pore volume, average pore size and porosity, which had values of $0.103-0.243cm^3/g$, 0.81 - 2.56 mm and 20.9 - 38.2%, respectively, at $1100^{\circ}C$ and $0.04-0.18cm^3/g$, 0.33 - 2.03 mm and 10.8 - 30.9%, respectively, at $1200^{\circ}C$. Cooling temperature difference of flowing air parallel to surface of porous ceramic plates fired with two kinds of charcoal powder at $1100^{\circ}C$ was $3.5-3.6^{\circ}C$ at $26^{\circ}C$ and 60% of relative humidity in a closed box. Cooling temperature difference was dependent on the number of porous plates and the distance between porous plates. A simple and eco-friendly cooling system using porous ceramic plates fired from Onggi clay and charcoal powder was proposed.

Extraction of Mg ion and Fabrication of Mg Compound from Ferro-Nickel Slag (페로니켈 슬래그로부터 Mg 이온의 용출특성과 화합물 제조)

  • Chu, Yong-Sik;Lim, Yoo-Ree;Park, Hong-Bum;Song, Hun;Lee, Jong-Kyu;Lee, Seung-Ho
    • Journal of the Korean Ceramic Society
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    • v.47 no.6
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    • pp.613-617
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    • 2010
  • Ferro-Nickel slag is one of the by-products in Ferro-Nickel manufacturing process. The slag is composed of $SiO_2$, MgO, $Fe_2O_3$ and others. But the slag has been buried at landfill despite having valuable elements. This study tried to extract Mg ion and fabricate Mg compound from ferro-nickel slag using hydrochloric acid solution. Mg ion was extracted with Si, Fe and other ions in HCl solution. So reprocess was needed for gaining high purity Mg ion. It was thought that Si ion or $SiO_2$ precipitated in HCl solution and removed from solution in filtering process. Fe ion converted into $Fe(OH)_3$ after reacted with $NH_4OH$ and precipitated in HCl solution. After these process, the filtrate was composed of high purity Mg ion. $MgCl_2{\cdot}NH_4Cl{\cdot}6H_2O$ was obtained through drying of filtrate and this product was changed into MgO by burning process ($600^{\circ}C$-30 min). That is, 1st material or solution for manufacturing 2nd product was fabricated using acid dissolution method and other treatments.

COMPARATIVE STUDY OF FRACTURE STRENGTH DEFENDING ON THE THICKNESS OF SOME ALL CERAMIC CORES (수종의 전부도재관 코어의 두께에 따른 파절강도의 비교 연구)

  • Kim Doo-Yong;Lee Young-Soo;Park Won-Hee
    • The Journal of Korean Academy of Prosthodontics
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    • v.42 no.1
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    • pp.49-57
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    • 2004
  • Statement of problem : The increased awareness of esthetics in dentistry has brought the esthetic consideration in prosthetic restorations . Dental ceramics offer better esthetics for use of prosthetic restorations. Unfortunately, dental ceramic materials are not always the most suitable candidate materials since their inherently brittle nature. In recent years, basic research in ceramic science has led to the recognition or several approaches to strengthen and to enhance esthetics of ceramics. Several all ceramic systems use ceramic core and porcelain build up structures . Ceramic cores influence to strength of all ceramic crowns . So the strength of ceramic cores is important to all ceramic crowns. Purpose : The purpose of this study is to estimate the flexural strength of ceramic cores in some all ceramic systems. Material and method : A biaxial flexure test was conducted on three groups(Cergo, Empress 2, In-Ceram). Each group consisted of 30 discs of nearly identical dimension with a 0.5mm, 1.0mm, 1.5mm thickness and 12mm in diameter. The fracture load was recorded by Instron. Analysis of valiance(ANOVA) and Tukey's tests were performed using SAS statistical software. Results : 1.5mm thickness of specimens were significantly stronger than 0.5mm and 1.0mm thickness of specimens in Cergo and In-Ceram. But each sepecimen group of Empress 2 was no significantly strength by thickness. In order of In-Ceram, Empress 2 and Cergo has significantly stronger strength in the same thickness. Conclusion : In-Ceram is the strongest ceramic material in 3 materials. All the materials can be used according to the required characters.

Recent Advances in the Ink-Jet Printing Ceramic Tile Using Colorant Ceramic-ink (고화도 발색세라믹잉크를 이용한 잉크젯프린팅 도자타일 연구동향)

  • Kim, Jin-Ho;Noh, Hyung-Goo;Kim, Ung-Soo;Cho, Woo-Suk;Choi, Jung-Hoon;Lee, Yong-Ouk
    • Journal of the Korean Ceramic Society
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    • v.50 no.6
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    • pp.498-503
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    • 2013
  • Over the past decade, the feasibility of using ink-jet printing for the decoration of porcelain tiles has been explored, and significant advances have been made regarding the technologies underlying printing system and materials. An ink-jet printing system for porcelain tiles has many advantages compared with a conventional printing system, including the following: (1) it is a digital process; (2) it uses non-contact printing; (3) it allows random image generation; (4) it is a highly efficient process (reduced production cost); (5) it offers massive and continuous production; and (6) it uses inorganic pigment colorants. For these reasons, ink-jet printing systems for porcelain tiles have been commercialized and are at present rapidly spreading toceramics-leading countries such as Spain, Italy, China and Japan. We also developed a proprietary system involving a piezo-electric drop-on-demand method and an ink-circulation step. The resolution of this system is greater than 360 dpi after a heat treatment and the maximum printable width is 600 mm, even when setting the printing head unit with four digital colors (cyan, magenta, yellow, and black). In addition, we systematically developed ceramic colorant-containing inks and tile-printing technology applicable to our ink-jet printing system.