• Title/Summary/Keyword: cement substitute

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Properties of Eco-Construction Material Using Recycled Sewage Sludge Ash (하수슬러지 소각재를 재활용한 친환경 건설 소재의 재료적 특성)

  • Jo, Byung-Wan;Lee, Jea-Ik;Park, Seung-Kook;Lee, Jae-Seung
    • Journal of the Korea Concrete Institute
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    • v.19 no.6
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    • pp.667-676
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    • 2007
  • As the 21st century began, cement and concrete that are representatives of modem building materials became a major factor in global warming, air pollution and environmental pollution. Also, the problems that are generated while pursuing high performance and high strength became social issues. Therefore, it has become urgent to prepare counter plans. This study has aimed at the recycling of sewage sludge ash and developing it as a new concept in building material which serves the environmental considerations for long-lasting developmental purpose. Also, the study aimed to find a substitute for scarce natural resources and to secure high techniques for waste recycling. The purpose of this study was also to solve fundamentally secondary environmental pollution. The results revealed that the chemical components of sewage sludge ash are mainly $SiO_2\;and\;Al_2O_3$ which are similar to the components of pozzolan. Also, it was identified that sewage sludge ash can be utilized as a hardened specimen with an alkali activated pozzolan reaction. Considering the possibility of appropriate strength development and the advantage of drying shrinkage, compared with that of cement, it was believed that sewage sludge ash can demonstrate a function as a substitute for cement given.

A Study of the Strength and Durability Properties on Recycled Aggregate Concrete and Blain of Blast Furnace Slag (고로슬래그의 분말도 및 순환골재 치환율에 따른 콘크리트의 강도 및 내구적 특성에 관한 연구)

  • Lim, Myung-Kwan;Park, Moo-Young;Jung, Sang-Jin
    • Journal of the Korea Institute of Building Construction
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    • v.7 no.4
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    • pp.101-108
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    • 2007
  • Furnace slag powder used currently in Korea needs to add special functions in response to the increase of large-scale projects. In addition, it is advantageous in that it has a lower hydration heat emission rate than ordinary Portland cement and improves properties such as the inhibition of alkali aggregate reaction, watertightness, salt proofness, seawater resistance and chemical resistance. However, furnace slag powder is not self -hardening, and requires activators such as alkali for hydration. Accordingly, if recycled fine aggregate, from which calcium hydroxide is generated, and furnace slag, which requires alkali stimulation, are used together they play mutually complementary roles, so we expect to use the mixture as a resource-recycling construction material. Thus the present study purposed to examine the properties and characteristics of furnace slag powder and recycled aggregate, to manufacture recycled fine aggregate concrete using furnace slag and analyze its performance based on the results of an experiment, to provide materials on concrete using furnace slag as a cement additive and recycled fine aggregate as a substitute of aggregate, and ultimately to provide basic materials on the manufacturing of resource-recycled construction materials using binder and fine aggregate as recycled resources.

An Experimental Study on the Strength and Behavior of Reinforced Concrete Columns Containing Shells Substituted a Fine Aggregate (패각류를 잔골재 대체재로 사용한 철근콘크리트 기둥의 내력 및 거동에 관한 실험적 연구)

  • Koo, Hae-Shik
    • KIEAE Journal
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    • v.8 no.3
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    • pp.69-76
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    • 2008
  • This is an experimental study on the maximum load value and structural behavior of reinforced concrete columns containing shells as a substitute fine aggregate of concrete, through making reinforced concrete test columns with shells. In this study, the main factors consist of the grain sizes and the percentage of substitution of shells to fine aggregate in two kinds of water cement ratio. The results of the study showed as followed. The maximum load value decreased with increased the rate of substitution about shells and as the grain size of shells became smaller, the load values of them were somewhat changed higher but it is important that we must consider absorption rate of shells sufficiently. If we have a proper water cement ratio in column productions containing the shells, we can meet the requirement of the percentage of substitution until 30%. The deflection and deformation properties of reinforced concrete columns with shells represented typical curves like that of normal reinforced concrete. But as the failture types, they are able to make some change without being out of the fundamental graph forms. After the analyzing structural behaviors and the properties of reinforced concrete test columns containing shells, the most excellent grain size of shells represented 3.0mm and less with taking uniformly, and the percentage of practicable substitution of them to fine aggregate was about 30%.

Characteristic of the mixing ratio Magnesia Phosphate Composite (MPC) Exterior Material Artificial Stone According to the Waste Porcelain mixing ratio (폐자기 혼합비율 마그네시아 인산염 복합체(MPC) 외장재 인조석재의 특성)

  • Yoo, Yong-Jin;Jo, Byeong-Nam;Lee, Sang-Soo;Song, Ha-Young
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2013.11a
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    • pp.160-161
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    • 2013
  • Recently, the enviroment problem is serious due to the global warming phenomenon because of the greenhouse gas exhaustion. In addition, the effort to reduce the problem in the situation where the severity of the destruction of environment because of the indiscriminate picking of the that is the raw material of the cement, Accordingly, in the interior of a country, the industrial site using the artificial stone instead of the natural stone is increased. Thus the cement reduction amount of use and substitute material research is the urgent actual condition with the gas emission, which here it is generated in conducting compression molding in the building stone manufacturing process performance degradation phenomenon and fire resistance, and problem of the durability. limestone and aggregate and exhaustion of resource are emphasized is continued. In this research, the fly ash and waste porcelain is applied to the magnesia phosphate composite (MPC) and the characteristic of the artificial stone according to it tries to be looked into.

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Properties of High Strength Concrete Using Fly Ash and Crushed Sand (플라이 애시와 부순모래를 사용한 고강도 콘크리트의 특성)

  • 이봉학;김동호;전인구
    • Magazine of the Korean Society of Agricultural Engineers
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    • v.44 no.2
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    • pp.107-116
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    • 2002
  • The amount used of aggregates for concrete is increasing rapidly since the mid-1980s in Korea. The natural gravels from river are already displaced with crushed stone, and use of crushed sand as a substitute of natural river sands, also, is getting increased day by day. This paper is presented fur analysis on mechanical properties of high strength concrete using fly ash and crushed sand. The material functions in mixing design of concretes are various water-cement ratios(w/c) such as 0.25, 0.40, 0.55 and different replacement ratio of crushed sand to natural sands such as 0%, 20%, 40%, 60%. As a results, it has been shown that compressive strengths of concretes with W/C lower than 0.40 and 0.25 are higher than 400 kgf/$\textrm{cm}^2$ and 600 kgf/$\textrm{cm}^2$ respectively. It is also concluded that the results of rapid chloride permeability tests of concrete are evaluated to negligible. The conclusions of this study is that it is possible to use fly ash and crushed sand fur high strength concrete.

Utilising artificial neural networks for prediction of properties of geopolymer concrete

  • Omar A. Shamayleh;Harry Far
    • Computers and Concrete
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    • v.31 no.4
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    • pp.327-335
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    • 2023
  • The most popular building material, concrete, is intrinsically linked to the advancement of humanity. Due to the ever-increasing complexity of cementitious systems, concrete formulation for desired qualities remains a difficult undertaking despite conceptual and methodological advancement in the field of concrete science. Recognising the significant pollution caused by the traditional cement industry, construction of civil engineering structures has been carried out successfully using Geopolymer Concrete (GPC), also known as High Performance Concrete (HPC). These are concretes formed by the reaction of inorganic materials with a high content of Silicon and Aluminium (Pozzolans) with alkalis to achieve cementitious properties. These supplementary cementitious materials include Ground Granulated Blast Furnace Slag (GGBFS), a waste material generated in the steel manufacturing industry; Fly Ash, which is a fine waste product produced by coal-fired power stations and Silica Fume, a by-product of producing silicon metal or ferrosilicon alloys. This result demonstrated that GPC/HPC can be utilised as a substitute for traditional Portland cement-based concrete, resulting in improvements in concrete properties in addition to environmental and economic benefits. This study explores utilising experimental data to train artificial neural networks, which are then used to determine the effect of supplementary cementitious material replacement, namely fly ash, Ground Granulated Blast Furnace Slag (GGBFS) and silica fume, on the compressive strength, tensile strength, and modulus of elasticity of concrete and to predict these values accordingly.

Strength and microstructure of composites with cement matrixes modified by fly ash and active seeds of C-S-H phase

  • Golewski, Grzegorz Ludwik;Szostak, Bartosz
    • Structural Engineering and Mechanics
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    • v.82 no.4
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    • pp.543-556
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    • 2022
  • Fly ash (FA) is the main additive to concretes currently produced. This substitute of ordinary Portland cement (OPC) have a positive effect on the structure and mechanical parameters of mature concrete. Unfortunately, the problem of using FA as the OPC replacement is that it significantly reduces the performance of concretes in the early stages of their curing. This limits the possibility of using this type of concrete, e.g., in the prefabrication, where it is required to obtain high strength composites after short periods of their curing. In order to minimize these negative effects, research has been undertaken to increase the early strength of the concretes with FA through the application of a specially dedicated chemical nanoadmixture (NA) in the form of seeds of the C-S-H phase. Therefore, this paper presents results of tests of modified concretes both with the addition of FA and with NA. The analyses were carried out based on the results of the macroscopic and microstructural tests in 5 time periods, i.e. after: 4, 8, 12, 24 and 72 hours. The greatest increase in mechanical strength parameters and rapid development of the basic matrix phases in composites in the first 12 hours of composites curing was observed.

Effect of Adding of II-Anhydrite and Superplasticizer on the Fluidity of Cement Paste (II형 무수석고 및 고유동화제 첨가가 시멘트 페이스트의 유동성에 미치는 영향)

  • Kim, Jae-Ho;Kim, Do-Su;Lee, Beom-Jae;Rho, Jae-Seong
    • Applied Chemistry for Engineering
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    • v.9 no.3
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    • pp.336-341
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    • 1998
  • A comparative study on the effects of mean particle diameter and substitutional ratio of II-anhydrite on the fluidity of cement paste has been conducted. Three different mean particle diameters(4, 14 and $35{\mu}m$) and four different substitution ratios(3, 5, 10, 15wt%) have been tested while the dosage of two superplasticizers - naphtalenic(NSF) and polycarboxylic(NT-2) - has been varied from 0 to 2.0wt%. To investigate the effects of those parameters, the variation in fluidity and apparent viscosity of the cement paste has been observed as a function of the elapsed time. The initial fluidity of the cement paste is more affected by the increase in substitution ratio than by the mean particle size of the II-anhydrite. When the substitution ratio of the II-anhydrite is fixed at 10wt%, addition of 1.0wt% NT-2 improves the fluidity of paste cement more than that for NSF. This case has showed the best improvement of the fluidity in the range of parameters investigated. At the addition of 1.0wt% NT-2, apparent viscosity of the cement paste has been noticeably decreased as substitutional ratio of II-anhydrite increases. It was found that it would be more effective to substitute II-anhydrite at a certain ratio to improve the fluidity of the cement paste, in addition to adding NT-2.

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CURING REACTION OF THE LIGHT CURED FLOWABLE COMPOSITE RESINS THROUGH THE ENDODONTIC TRANSLUCENT FIBER POST (투명 fiber 포스트를 통한 광중합형 접착레진의 중합 반응)

  • Ahn Seok;Park Sang-Won;Yang Hong-So;Vang Mong-Sook;Park Ha-Ok
    • The Journal of Korean Academy of Prosthodontics
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    • v.44 no.1
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    • pp.1-9
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    • 2006
  • Purpose: The purpose of this study was to evaluate the efficacy and substitute possibility of a newly developed flowable composite resins as a luting cement for translucent fiber post. Material & Method: Two kinds of 12 mm translucent fiber Post (D.T. Light-Post (Bisco, USA) and FRC Postec (Ivoclar vivadent, Liechtenstein) was inserted into the teflon mold (7 mm diameter, 9 mm long) and Filtek-Flow (3M ESPE. USA), a light activated flowable composite resin, was polymerized for 60 seconds through the post. Also, the post was cut from the tip to 9 mm, 6 mm, 3 mm, and Filtek-Flow was light cured according to each length. For comparison, 60 seconds light-cured and 24 hours self-cured two dual cured resin cement (Duo-cement (Bisco, USA) and 2 Panavia-F (Kuraray, Japan)) samples were prepared as control group. Also cavities (1 mm in width, 1 mm in depth and 12 mm in length) were prepared using acrylic plate and aluminum bar, and flowable composite resin was flied and light cured by the diffused light from the fiber post's side wall. The degree of polymerization was measured according to the distance from curing light using Vickers' hardness test. Result: Within the limitation of this study, the following conclusions were drawn: 1. Vickers' hardness of light cured dual cured resin cement and flowable composite resin decreased from Panavia-F, Filtek-Flow and Duo-cement accordingly (p<0.05). In the dual curing resin cement, light curing performed group showed higher surface hardness value than self cured only group (p<0.05). 2. Surface hardness ratio (light cured through fiber post /directly light cured) of D.T. Light-Post using Filtek-Flow showed about 70% in the 6 mm deep and about 50% in the 12 mm deep FRC Postec showed only 40% of surface hardness ratio. 3. Surface hardness ratio by diffused light from the post's side wall showed about 50% at 6 mm and 9 mm deep, and about 40% at 12 mm deep in D.T. Light-Post. However, FRC Postec showed about 40% at 6 mm deep, and almost no polymerization in 9 mm and 12 mm deep.

Properties of Cement Mortar According to Substitution Ratio of High Calcium Fly Ash Based on Blast Furnace Slag (고로슬래그 기반 고칼슘 플라이애시 치환비율에 따른 시멘트 모르타르의 특성)

  • Cho, Seong-Woo;Mun, Kyung-Ju;Hyung, Won-Gil
    • Journal of the Korea Institute of Building Construction
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    • v.20 no.1
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    • pp.27-34
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    • 2020
  • In the industry, due to the carbon dioxide gas produced during cement production is increasing, research on recycling by-products has been actively conducted. In the industrial by-products, the high calcium fly ash(HCFA) produced by the blast-furnace in the circulating fluidized bed combustion method has a high ratio of CaO and CaSO4. In view of this, the purpose of this is to use high calcium fly ash(HCFA) as a stimulant in blast furnace slag powder and use it as a cement substitute. As a result, it is judged that the substitution ratio of HCFA should be 15% or less. In addition, although durability and strength are relatively lower than of OPC, it is considered that it can be utilized as an environmentally building material.