• Title/Summary/Keyword: cement slurry

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Grouting diffusion mechanism in an oblique crack in rock masses considering temporal and spatial variation of viscosity of fast-curing grouts

  • Huang, Shuling;Pei, Qitao;Ding, Xiuli;Zhang, Yuting;Liu, Dengxue;He, Jun;Bian, Kang
    • Geomechanics and Engineering
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    • v.23 no.2
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    • pp.151-163
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    • 2020
  • Grouting method is an effective way of reinforcing cracked rock masses and plugging water gushing. Current grouting diffusion models are generally developed for horizontal cracks, which is contradictory to the fact that the crack generally occurs in rock masses with irregular spatial distribution characteristics in real underground environments. To solve this problem, this study selected a cement-sodium silicate slurry (C-S slurry) generally used in engineering as a fast-curing grouting material and regarded the C-S slurry as a Bingham fluid with time-varying viscosity for analysis. Based on the theory of fluid mechanics, and by simultaneously considering the deadweight of slurry and characteristics of non-uniform spatial distribution of viscosity of fast-curing grouts, a theoretical model of slurry diffusion in an oblique crack in rock masses at constant grouting rate was established. Moreover, the viscosity and pressure distribution equations in the slurry diffusion zone were deduced, thus quantifying the relationship between grouting pressure, grouting time, and slurry diffusion distance. On this basis, by using a 3-d finite element program in multi-field coupled software Comsol, the numerical simulation results were compared with theoretical calculation values, further verifying the effectiveness of the theoretical model. In addition, through the analysis of two engineering case studies, the theoretical calculations and measured slurry diffusion radius were compared, to evaluate the application effects of the model in engineering practice. Finally, by using the established theoretical model, the influence of cracking in rock masses on the diffusion characteristics of slurry was analysed. The results demonstrate that the inclination angle of the crack in rock masses and azimuth angle of slurry diffusion affect slurry diffusion characteristics. More attention should be paid to the actual grouting process. The results can provide references for determining grouting parameters of fast-curing grouts in engineering practice.

The Effects of Curing Age and Thickness of Coating Material on the Bond Strength of PCS-Coated Rebar to Cement Concrete (도장재의 양생재령과 도장두께가 PCS 도장철근과 시멘트 콘크리트와의 부착강도에 미치는 영향)

  • Jo, Young-Kug
    • Journal of the Korea Institute of Building Construction
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    • v.17 no.4
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    • pp.331-339
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    • 2017
  • The purpose of this study is to evaluate the effect of curing age and thickness of coating material on the bond strength of polymer cement slurry(PCS)-coated rebar that can replace epoxy-coated rebar. The test specimens were prepared with two types of cement, two types of polymer dispersion as St/BA and EVA, two polymer-cement ratios, two coating thicknesses and three curing ages, and tested for bond strength test to cement concrete. The flexural behavior of RC beam that is made by optimum conditions such as polymer-cement ratio of 80%, coating thickness of $100{\mu}m$ and curing age of 7 days of PCS recommended from the bond strength test is also conducted. From the test results, The maximum bond strength of PCS-coated rebar at curing age of 7-day and coating thickness of $100{\mu}m$ was about 1.52 and 1.58 times respectively, the strength of plain and epoxy-coated rebar. The ultimate loads of RC beam using PCS-coated rebar were range of 81.1% to 102.3% of that of plain rebar, and 98.4% to 124.1% of that of epoxy-coated rebar. It is apparent that PCS-coated rebar with EVA, curing age at 7-day and $100{\mu}m$ can replace epoxy-coated rebar in construction field.

DSM Application for Deep Excavation in Singapore (싱가포르 지역 깊은 굴착을 위한 지반개량공법 DSM의 적용 사례)

  • Chun, Youn-Chul
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.12 no.5
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    • pp.2425-2433
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    • 2011
  • DSM (Deep Soil Mixing) is to establish soil-cement column by injecting of cement slurry and blending it in soft ground and have been introduced to Singapore in 1980s and now a days quite popular and considered as alternative method to the jet grouting for temporary earth retaining works and foundations. Herein this paper, the results of lab mixing test based on comparison of characteristics between OPC (Original Portland Cement) and PBFC (Portland Blast Furnace Slag Cement), DSM field trial test and main installation results including monitoring, was presented and it would be referred to similar site later.

Mechanical Characteristics of Accelerated Flowable Backfill Materials Using Surplus Soil for Underground Power Utilities (굴착 잔토를 재활용한 지중전력구조물 뒷채움재의 역학적 특성)

  • Cheon, SeonHo;Jeong, Sangseom;Lee, DaeSoo;Kim, DaeHong
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.26 no.5C
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    • pp.303-312
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    • 2006
  • This study is to evaluate the mechanical characteristics of flowable backfill and offer a guide line of mixture proportion based on soil types for constructing underground power utilities. Flowable backfill is known as soil-cement slurry, void fill, and controlled low-strength material(CLSM). The benefits of CLSM are reduced equipment costs, faster construction, re-excavation in the future, and the ability to place materials in confined spaces, which are narrow parts or perimeters of underground power cables nearly impossible for compaction. The flowable slurry mixed with 17 soils and 6 accelerated mixtures in the laboratory were evaluated for flowability and unconfined compressive strength to meet the target values of this study.

Numerical simulation of the effect of pipe size and foam inlet angle on mixing of cement slurry and foam

  • Leilei Wang
    • Advances in concrete construction
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    • v.17 no.5
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    • pp.285-292
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    • 2024
  • In order to improve the mixing effect of slurry-foam during the preparation of foam concrete, this study takes an SK static mixer as the mixing device, establishes a three-dimensional physical model and a theoretical calculation model, and numerically simulates the effects of different parameters such as foam inlet angle and pipe inner diameter on the mixing of cement slurry and foam under the given boundary conditions, so as to optimize the structure of this mixing device. The results show that when the pipe diameter of the mixer is larger than 60 mm, the phenomenon of backflow occurs in the pipe, which affects the mixing effect. The smaller the pipe diameter, the shorter the distance required to stabilize the cross-sectional average density and density uniformity index. When the foam inlet angle is different, the average density and density uniformity index of the radial cross-section have the same rule of change along the length of the pipeline, and all of them tend to stabilize gradually. At Y = 0.5 m, the average density basically stabilizes at 964 kg/m3 and remains stable until the outlet. At Y = 0.6 m, the density uniformity index basically stabilizes above 0.995 and remains stable until the outlet. Except for the foam inlet position (Y = 0.04 m), the foam inlet angle has little effect on the cross-sectional average density and density uniformity index. Under the boundary conditions given in this study, a pipe diameter of 40 mm, a foam inlet angle of 90°, and a pipe length of 700 mm are the optimal geometries for the preparation of homogeneous foam concrete with a density of 964 kg/m3 in this static mixer.

Tensile Properties and Adhesion of Hybrid-Type Anti-Corrosion Polymer Cement Slurry (하이브리드형 방식 폴리머 시멘트 슬러리의 인장특성 및 접착성)

  • Jo, Young-Kug
    • Journal of the Korea Concrete Institute
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    • v.20 no.5
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    • pp.635-642
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    • 2008
  • In recent years, epoxy-coated reinforcing bars have been widely used in order to prevent the corrosion of ordinary reinforcing bar. However, they have a bad balance between performance and cost. Especially, they have a brittleness properties, low bond strength to cement concrete and no good bend-ability in the field. The purpose of this study is to evaluate the tensile properties and adhesion of hybrid-type anti-corrosion polymer cement slurry (PCS). PCSs are prepared with four types polymer dispersions using fly ash and silica fume, and tested for proper coating thickness, tensile properties, adhesion to steel plate and bend-ability. From the test results, the viscosity of PCS is effected by polymer dispersion types, and is a little decreased by using fly ash. The coating thickness of PCS has a proper thickness at polymer-binder ratio of 100%. It is apparent that the coating thickness has various values according to viscosity of PCS, water-binder ratio and polymer-binder rato. PCS has a good various anticorrosion properties and physical properties such as tensile strength, adhesion and bend-ability. It is also recommended that proper coating thickness to reinforcing bar is in the ranges of 150 to $250{\mu}m$ for bond strength, adhesion and bend-ability. It is also expected that the coated reinforcing bar using PCS is widely used instead of epoxy coated reinforcing bar in the industrial field.

An Experimental Study on the Quality Characteristics of Soil-Cement for Deep Mixing Method Using Carbon Capture Minerals(CCM) (이산화탄소 포집광물을 활용한 심층혼합처리용 Soil-Cement의 품질 특성에 관한 실험적 연구)

  • Jung, Woo-Yong;Ju, Hyang-Jong;Oh, Sung-Rok;Choi, Yun-Wang
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.8 no.2
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    • pp.153-160
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    • 2020
  • In this study, the optimum ratio of soil-cement was derived to utilize carbon capture minerals(CCM) as soil-cement for deep mixing method, quality characteristics of soil-cement mixed with carbon capture minerals were evaluated. The CCM is generated in the form of a slurry, and as a result of evaluating water content, it was found to be about 50%. Accordingly, the water content of CCM was removed in the unit water of Soil-cement mix. As a result of field mixing of soil-cement using CCM on field soil, it showed that the design allowable bearing capacity was satisfied by showing 3.0MPa or more as of 28 days of age. As a result of the hazard verification of carbon capture minerals, 0.055mg/L of Cu was detected, but satisfies the acceptance criteria, and no other harmful substances were eluted.

The Effect on the Properties of High Flowing Concrete Using Low Heat Portland Cement by Material and Mixing Variations (저열 포틀랜드 시멘트를 사용한 고유동콘크리트의 사용재료 및 배합 변동에 따른 특성 평가)

  • 하재담;김태홍;유재상;이종열;권영호
    • Proceedings of the Korea Concrete Institute Conference
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    • 2001.11a
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    • pp.303-308
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    • 2001
  • Recently, concrete structures have become larger and higher and are demanding high performance concrete with lower heat to prevent thermal cracking, far greater workability, high strength and durability, Application of low heat portland(Type IV) cement for the high performance concrete is the best solution to satisfied those requirements. Here are explained the effect on the properties of high flowing concrete using low heat portland cement by material and mixing variations. Variables for sensitivity test were selected items like finess modulus of aggregates, particle size of limestone powder, unit water, superplasticizer, viscosity agent and concrete temperature. The results of this study were be applied to slurry wall of #215 and #216 of underground LNG tank in Inchon.

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Optimization of Recycled Wastepaper Fiber Reinforced-Cement Composite (폐지섬유보강 시멘트 복합체의 최적배합비 결정에 관한 연구)

  • 원종필;배동인
    • Proceedings of the Korea Concrete Institute Conference
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    • 2000.10a
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    • pp.671-676
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    • 2000
  • This study was to determine the technical feasibility of using wastepaper fibers, obtained through dry processing of wastepaper, as reinforcement in thin cement produces. Dry-processed waste papers have high levels of noncellulosic impurities, and the recycling process also breads and damages the fibers. To produce wastepaper fiber-cement composites, first the influential variables in the slurry-dewatering method of processing the composites were identified in an experimental study based on factorial design. Among the proportioning and processing variables investigated, fiber mass fraction and level of substitution of virgin fibers with recycled ones were found to have statistically significant effects on mechanical and physical properties of composites. Subsequently, response surface analysis techniques were used to devise an experimental program that helped determine the optimum combinations of the selected influential variables based on mechanical and physical properties, and cost.

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Modelling the performance of self-compacting SIFCON of cement slurries using genetic programming technique

  • Cevik, Abdulkadir;Sonebi, Mohammed
    • Computers and Concrete
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    • v.5 no.5
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    • pp.475-490
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    • 2008
  • The paper explores the potential of applicability of Genetic programming approach (GP), adopted in this investigation, to model the combined effects of five independent variables to predict the mini-slump, the plate cohesion meter, the induced bleeding test, the J-fiber penetration value, and the compressive strength at 7 and 28 days of self-compacting slurry infiltrated fiber concrete (SIFCON). The variables investigated were the proportions of limestone powder (LSP) and sand, the dosage rates of superplasticiser (SP) and viscosity modifying agent (VMA), and water-to-binder ratio (W/B). Twenty eight mixtures were made with 10-50% LSP as replacement of cement, 0.02-0.06% VMA by mass of cement, 0.6-1.2% SP and 50-150% sand (% mass of binder) and 0.42-0.48 W/B. The proposed genetic models of the self-compacting SIFCON offer useful modelling approach regarding the mix optimisation in predicting the fluidity, the cohesion, the bleeding, the penetration, and the compressive strength.