• 제목/요약/키워드: cement replacement ratio

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A Study on the Optimum Mix Proportion of the Mass Concrete Designed as Massive and Deep Structure

  • Kwon Yeong-Ho;Lee Hwa-Jin
    • 콘크리트학회논문집
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    • 제17권2호
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    • pp.293-302
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    • 2005
  • This study describes data from determination of the optimum mix proportion and site application of the mass concrete placed in bottom slab and side wall having a large depth and section as main structures of LNG in-ground tank. This concrete requires low heat hydration, excellent balance between workability and consistency because concreting work of LNG in-ground tank is usually classified by under-pumping, adaptation of longer vertical and horizontal pumping line than ordinary pumping condition. For this purpose, low heat Portland cement and lime stone powder as cementitious materials are selected and design factors including unit cement and water content, water-binder ratio, fine aggregate ratio and adiabatic temperature rising are tested in the laboratory and batch plant. As experimental results, the optimum unit cement and water content are selected under $270kg/m^3$ and $l55{\~}l60 kg/m^3$ separately to control adiabatic temperature rising below $30^{\circ}C$ and to improve properties of the fresh and hardened concrete. Also, considering test results of the confined water ratio($\beta$p) and deformable coefficient(Ep), $30\%$ of lime stone powder by cement weight is selected as the optimum replacement ratio. After mix proportions of 5cases are tested and compared the adiabatic temperature rising($Q^{\infty}$, r), tensile and compressive strength, modulus of elasticity, teases satisfied with the required performances are chosen as the optimum mix design proportions of the side wall and bottom slab concrete. $Q^{\infty}$ and r are proved smaller than those of another project. Before application in the site, properties of the fresh concrete and actual mixing time by its ampere load are checked in the batch plant. Based on the results of this study, the optimum mix proportions of the massive concrete are applied successfully to the bottom slab and side wall in LNG in-ground tank.

광물혼화재가 혼합된 다성분 페이스트 시스템의 레올로지 특성 평가 (Characterization of Rheology on the Multi-Ingredients Paste Systems Mixed with Mineral Admixtures)

  • 박대효;노명현;박춘근
    • 콘크리트학회논문집
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    • 제16권2호
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    • pp.241-248
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    • 2004
  • 콘크리트의 강도증진과 내구성 및 유동성 향상을 위하여 사용되는 광물혼화재가 혼합된 시멘트페이스트 시스템의 레올로지 특성이 연구되었다. 그리고 시멘트페이스트는 일성분, 이성분, 삼성분 혼합 페이스트 시스템으로 구성되었다. 페이스트 시스템의 레올로지 특성을 평가하기 위하여 Haake사의 Rotolnsco RT 20 레오미터가 사용되었다. 레올로지 특성을 평가한 결과 다음과 같은 실험 결과를 얻었다. 일성분 페이스트 시스템의 경우, 고성능 감수제의 첨가량이 증가함에 따라 레올로지 특성들이 상당히 개선된다. 이성분 페이스트 시스템에서는 고로슬래그와 플라이애쉬의 치환율이 증가함에 따라 비치환된 시스템의 경우보다 항복응력과 소성점도는 감소된다. 실리카 퓸이 치환된 이성분 페이스트 시스템에서는 실리카 퓸의 치환율이 증가함에 따라 항복응력과 소성점도의 값이 급격히 증가된다. 삼성분 페이스트 시스템에서는 OPC-BFS-SF와 OPC-FA-SF 페이스트 시스템 두 경우 모두 실리카 퓸을 단독으로 치환한 페이스트 시스템과 비교하여 레올로지 특성이 향상된다. 이성분과 삼성분 페이스트 시스템 모두 플라이애쉬 보다 고로슬래그를 배합에 넣어 사용할 때 레올로지 특성이 좀 더 개선된다.

중질탄산칼슘을 혼입한 시멘트 모르타르의 황산염침식 저항성 평가 (Sulfate Attack Resistance of Cement Mortar containing Ground Calcium Carbonate)

  • 정호섭;김종필;이승태;김성수
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 2006년도 춘계 학술발표회 논문집(II)
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    • pp.217-220
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    • 2006
  • This paper describes a study undertaken to determine the effect of ground calcium carbonate(GCC) cement mortar with respect to sulfate attack. It were investigated visual appearance and expansion of cement mortars with GCC immersed in artificial solution of 5% sodium sulfate during 510days. According to increasing replacement of GCC, the expansion ratio was comparatively superior to GCC0 mortar specimen. The test results indicated that cement mortars with GCC was benefit the resistance of sulfate attack due to micro filler effect.

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Effect of elevated temperature on physico-mechanical properties of metakaolin blended cement mortar

  • Morsy, M.S.;Rashad, A.M.;El-Nouhy, H.A.
    • Structural Engineering and Mechanics
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    • 제31권1호
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    • pp.1-10
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    • 2009
  • An experimental investigation was conducted to evaluate the performance of mortars with and without Metakaolin (MK) exposed to elevated temperatures $200^{\circ}C$, $400^{\circ}C$, $600^{\circ}C$ and $800^{\circ}C$ for two hours. The binder to sand ratio was kept constant (1:5.23). The ordinary Portland cement (OPC) was replaced with MK at 0%, 5%, 10% 20% and 30%. All mixtures were designed to have a flow of $94{\pm}5%$. The compressive strength of mortars before and after exposure to elevated temperature was determined. The formation of various decomposition phases were identified using X-ray diffractometry (XRD) and differential thermal analysis (DTA). The microstructure of the mortars was examined using scanning electron microscope (SEM). Test results indicated that MK improves the compressive strength before and after exposure to elevated temperature and that the 20% cement replacement of MK is the optimum percentage.

파이넥스 슬래그 미분말을 혼합한 시멘트 페이스트의 유동특성 (Rheological Properties of Cement Pastes Blended Finex-Slag Powder)

  • 이근재;변승호;송종택
    • 한국세라믹학회지
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    • 제46권6호
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    • pp.657-661
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    • 2009
  • In this study, rheological properties of cement pastes containing ground Finex-slag (4000, 6000, 7000 c$m^2$/g) were investigated bymini-flow test and coaxial cylinder viscometer. And also blast furnace slag(4000, 6000, 7000 c$m^2$/g) were used for comparison. According to the experimental results, Finex-slag and blast furnace slag showed very similar trend in the rheological properties of the cement pastes. The fluidity of cement pastes blended Finex-slag and blast furnace slag powder were improved by high replacement ratio. In the relationship of plastic viscosity and yield stress appeared the tendency of the proportion greatly. And in the relationship of plastic viscosity, yield stress and mini-flow appeared the tendency of the inverse proportion.

Strength and Some Durability Properties of Concrete Containing Rice Husk Ash Produced in a Charcoal Incinerator at Low Specific Surface

  • Abalaka, A.E.
    • International Journal of Concrete Structures and Materials
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    • 제7권4호
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    • pp.287-293
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    • 2013
  • Strength and some durability properties of concrete containing rice husk ash (RHA) predominantly composed of amorphous silica at a specific surface of 235 $m^2/kg$ produced using a charcoal incinerator were determined. The maximum ordinary Portland cement (OPC) replacement with the RHA increased with increase in water/binder (w/b) ratio of the concrete mixes. The results show that 15 % OPC could be substituted by the RHAwithout strength loss at w/b ratio of 0.50. The split tensile strength generally increased with increase in RHA content for the mixes.

압전센서를 이용한 플라이애시 치환 시멘트 페이스트의 응결 시점 평가 (Evaluation of Setting Time in Cement Paste with Fly Ash Replacement Using Piezoelectric Sensors)

  • 이준철;고태용;이창용
    • 한국건설순환자원학회논문집
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    • 제12권2호
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    • pp.162-168
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    • 2024
  • 본 연구에서는 전기역학적 임피던스(electro-mechanical impedance, EMI) 센싱기법을 통해 플라이애시를 치환한 시멘트 페이스트의 응결시점을 평가하였다. 시멘트 중량대비 10 %, 20 %, 30 %를 플라이애시로 치환하여 물-바인더비 40 %의 시멘트 페이스트를 제조하였다. 제조된 시멘트 페이스트에 압전 센서를 매립하여 압전 센서의 EMI 신호변화를 연속적으로 모니터링하였다. EMI 센싱기법의 유효성을 검증하기 위해 비카트침 시험과 간이단열 온도시험을 동시에 수행하였다. 실험결과, 시멘트 페이스트의 응결구간에서 압전센서의 EMI 공진피크와 공진주파수에서 주목할 만한 변화가 나타났다. EMI 센싱기법에서 측정된 응결시간은 비카트침 시험과 간이단열 온도시험에서 측정된 응결시간과 상관관계가 있음을 확인하였다.

Efficiency factor of high calcium Class F fly ash in concrete

  • Sata, V.;Khammathit, P.;Chindaprasirt, P.
    • Computers and Concrete
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    • 제8권5호
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    • pp.583-595
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    • 2011
  • This paper studied the cement efficiency factor (k factor) of high calcium Class F fly ash. This k factor represents a unit of fly ash with efficiency equivalent to k unit of cement. The high calcium Class F fly ash was used to replace cement in concrete. The modified Bolomey's law with linear relationship was used for the analysis of the result of compressive strength, cement to water ratio (c/w) and fly ash to water ratio (f/w) by using the multi-linear regression to determine the k factor and other constants in the equations. The results of analysis were compared with the results from other researcher and showed that the k factor of high calcium Class F fly ash depends on the fineness of fly ash, replacement level and curing age. While the amount of CaO content in Class F fly ash not evident. Furthermore, necessary criteria and variables for the determination of the k factor including the use of the k factor in concrete mix design containing fly ash were proposed.

시멘트 혼화재로써 폴리실리콘 슬러지를 활용한 모르타르의 역학적특성 (Dynamic Properties of the Mortar Utilizing the Polysilicon Sludge as the Cement Admixture Material)

  • 임정근;이상수;송하영
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2014년도 춘계 학술논문 발표대회
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    • pp.240-241
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    • 2014
  • The environmental pollution problem the globally related to global warming arises. In the construction industry the cement mostly use material, generates the great quantity of CO2 among the fired process and the global warming is more aggravated. In addition, the polysilicon that is the main raw material used in the solar power generation, produces 1 ton and the industrial by-product of 2 tons is generated. In this way, the arising sludge there is not method recycling and it is all discarded. Therefore, in this research, try to present as the fundamental research material for using the polysilicon sludge as the admixture of the cement in order to reduce the amount of the cement. The based on 'KS L ISO 679' was progressed mortar test. the liquidity, air flow rate, setting time, water absorption ratio, flexural and compression strength was measured. According to, appropriate replacement ratio of the polysilicon sludge tries to analyze.

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Pore Size Distribution and Chloride Diffusivity of Concrete Containing Ground Granulated Blast Furnace Slag

  • 문한영;김홍삼;최두선
    • 콘크리트학회논문집
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    • 제16권2호
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    • pp.277-282
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    • 2004
  • In a hardened concrete, diffusion of oxygen, carbon dioxide, aggressive ions, and moisture from the environment to the concrete takes place through the pore network. It is well known that making dense cement matrix enhances the durability of concrete as well as all the characteristics including strength of concrete. In this paper,9 mix concretes with water to cementitious material ratio (40,45, and $50\%$) and replacement ratio of GGBFS (40 and $60\%$ of cement by weight) were studied on the micro-pore structure by mercury intrusion porosimetry and the accelerated chloride diffusion test by potential difference. From the results the average pore diameter and accelerated chloride diffusivity of concrete were ordered NPC > G4C > G6C. It is concluded that there is a good correlation between the average pore diameter and the chloride diffusivity, and the mineral admixtures has a filling effect, which increases the tortuosity of pore and makes large pores finer, on the pore structure of cement matrix due to the latent hydraulic reaction with hydrates of cement.