• Title/Summary/Keyword: cement production plant

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Cleaner Production Management using Evaluation Method of Environmental Impact of ISO14001 (ISO14001 환경영향평가방법을 이용한 청정공정관리 - Tourah Portland Cement회사를 중심으로 -)

  • Park, Young G.
    • Clean Technology
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    • v.5 no.2
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    • pp.13-23
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    • 1999
  • The unique method for evaluating the environmental impact, which is restricted to use in BS7750, was performed to determine the priority for reducing environmental loads in the cement process. Mass balance in the unit process was achieved, it was utilized to introduce the matrix method which are composed of two different evaluation's criteria by occurrence possibility and by occurrence results. The purpose of this paper is first to explain the matrix method in the practical plant and secondly to show the successful examples of enviromental improvement. Conclusively, the seriousness of environmental impact could be quantified in several different unit processes and suggested some progressive results obtained after process improvement.

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Properties of Non-cement Artificial Stone Utilizing the Waste Porcelain and Waste Glass (폐유리 및 폐자기를 활용한 무시멘트계 인조석재의 특성)

  • Kim, Tae-Hyun;Lee, Seung-Ho;Lee, Sang-Soo;Song, Ha-Young
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.4 no.2
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    • pp.136-142
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    • 2016
  • As the rapid industrialization and modernization progress of the world it is becoming a fast-paced environment pollution. And, dust or environment pollution to solve reckless diggings of natural aggregate cause a serious problem. This study was used a Blast Furnace Slag and Combined Heat and Power Plant of Fly Ash as a cement substitute to reduce $CO_2$ emissions during cement production, this study intend to suggest it's result as basic data 'Properties of Artificial Stone interior or exterior materials type utilizing industrial by-product and waste resource' utilizing Waste Porcelain and Waste Glass. As a result, it was high strength that matrix added the Combined Heat and Power Plant of Fly Ash of addition ratio 40%. Also, pre-experiment was conduct as mixing ratio of waste glass, waste porcelain on the basis of the preceding experiment, proper mixing ratio was judged that proper of waste glass, waste porcelain was mixing ratio 60, 70 (%) of appeared surface aggregate ratio more than 45%.

Design of Supplementary Cementitious Materials and Unit Content of Binder for Reducing CO2 Emission of Concrete (콘크리트 CO2 저감을 고려한 혼화재 및 단위 결합재 양의 설계)

  • Yang, Keun-Hyeok;Moon, Jae-Heum
    • Journal of the Korea Concrete Institute
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    • v.24 no.5
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    • pp.597-604
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    • 2012
  • The present study assessed the $CO_2$ emissions of concrete according to the type and replacement ratio of supplementary cementitious materials (SCM) and concrete compressive strength using a comprehensive database including 2464 cement concrete specimens and 776 cement concrete mixes with different SCMs. The system studied in $CO_2$ assessment of concrete based on Korean lifecycle inventory was from cradle to pre-construction, which includes consistent materials, transportation and production phases. As the performance efficiency indicators, binder and $CO_2$ intensities were analyzed, and simple equations to evaluate the amount of $CO_2$ emission of concrete were then formulated as a function of concrete compressive strength and the replacement ratio of each SCM. Hence, the proposed equations are expected to be practical and useful as a guideline to determine the type and replacement ratio of SCM and unit content of binder in concrete mix design that can satisfy the target compressive strength and $CO_2$ reduction percentage relative to cement concrete.

Studies of concrete utilization of waste sludge by-producted in aggregate mines (석산골재광산에서 발생한 잔토의 콘크리트 유효이용에 대한 연구)

  • 엄태선;백상현;백원준;김창수
    • Proceedings of the Korea Concrete Institute Conference
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    • 1998.10c
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    • pp.7-12
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    • 1998
  • The waste sludge is by-produced about 20-30% of total production and arised to the severe problems of this mine's surrounding environmnet. This study was invested the composition of component, particle of size of the waste sludge by Chemical Analysis, X, R, D, Particle Size Analyzer and the physical properties (air content, slump, strength, etc) of concrete when the waste sludge is added into concrete. so, It's recomended the proper content of the waste sludge to be added into concrete. and then, is verified to be applied at batch plant in field. Above the results, the recomeded content of the waste sludge is about 2-4% (about 4-8% in cement) in aggregates and when it's added the recomended content, they are detected to be more or less changed the physical properties of concrete, ( equally strength and durability, little less air con tent, little increased shinkage, etc). but the application of the recomended content don't arise the problem of the basic quality control of concrete and physical properties.

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Environmental Control of Nutriculture in a Plant Production System Utilization Solar Energy -Investigation of Actual State of the Nutriculture in Korea- (태양에너지를 이용한 식물(植物) 생산(生産) 시스템내의 양액재배(養液栽培) 환경조절(環境調節)에 관(關)한 연구(硏究) -국내(國內) 양액재배(養液栽培) 실행농가(實行農家)의 실태조사(實態調査)-)

  • Kim, M.K.;Nam, S.W.;Son, J.E.
    • Journal of Biosystems Engineering
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    • v.16 no.2
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    • pp.178-187
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    • 1991
  • In order to provide fundamental data for the achievement of safe environmental condition, investigation of the actual state of the nutriculture practices in Korea was carried out. The result obtained are summarized as follows. 1. Cultivation area of nutriculture was 6 ha and culture types included deep flow technique(43%), nutrient film technique(45%), gravel culture(6%), chaff charcoal culture(3%) and rockwool culture(3%). 2. Greenhouses were mostly made of pentite pipe frames and covered by polyethylene film, and culture beds were handy combination of cement blocks, concrete and styrofoam, which were not standard products. 3. Development of nutriculture system appropriate to our actual circumstances and improvement of establishments are required. 4. Since there was not farmhouse that performs the environmental measurement and environmental conditions of cultivation were very limited. sensor applied environmental control technology of nutriculture should be developed.

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Development of Geopolymer Mortar Based on Fly Ash (플라이애시 기반 지오폴리머 모르타르 개발)

  • Koh, Kyung-Taek;Ryu, Gum-Sung;Lee, Jang-Hwa
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.6 no.4
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    • pp.119-126
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    • 2012
  • Portland cement production-1.5billion tonnes yearly worldwide-contributes substantially to global atmospheric pollution(7% of total of $CO_2$ emissions). Attempts to increase the utilization of fly ash, by-products from thermal power plant to partially replace the cement in concrete are gathering momentum. But most of fly ash is currently dumped in landfills, thus creating a threat to the environment. Many researches on alkali-activated concrete that does not need the presence of cement as a binder have been carried out recently. Instead, the sources of material such as fly ash, that are rich in Silicon(Si) and Aluminium(Al), are activated by alkaline liquids to produce the binder. Hence concrete with no cement is effect reduction of $CO_2$ gas. In this study, we investigated the influence of the compressive strength of mortar on alkaline activator and curing condition in oder to develop cementless fly ash based alkali-activated concrete. In view of the results, we found out that it was possible for us to make alkali-activated mortar with 70MPa at the age of 28days by using alkaline activator manufactured as 1:1 the mass ratio of 9M NaOH and sodium silicate and applying the atmospheric curing after high temperature at $60^{\circ}C$ for 48hours.

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Effect of Alkaline Activator and Curing Condition on the Compressive Strength of Cementless Fly Ash Based Alkali-Activated Mortar (시멘트를 사용(使用)하지 않은 플라이애시 알칼리 활성(活性) 모르타르의 압축강도(壓縮强度)에 미치는 알칼리 활성제(活性劑) 및 양생조건(養生條件)의 영향(影響))

  • Kang, Hyun-Jin;Ryu, Gum-Sung;Koh, Kyung-Taek;Kang, Su-Tae;Park, Jung-Jun;Kim, Sung-Wook;Lee, Jang-Hwa
    • Resources Recycling
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    • v.18 no.2
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    • pp.39-50
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    • 2009
  • Portland cement production is under critical review due to high amount of $CO_2$ gas released to the atmosphere. Attempts to increase the utilization of fly ash, a by-products from thermal power plant to partially replace the cement in concrete are gathering momentum. But most of fly ash is currently dumped in landfills, thus creating a threat to the environment. Many researches on alkali-activated concrete that does not need the presence of cement as a binder have been carried out recently. Instead, the source of material such as fly ash, that are rich in Silicon(Si) and Aluminium(Al), are activated by alkaline liquids to produce the binder. Hence concrete with no cement is effective in the reduction of $CO_2$ gas. In this study, we investigated the influence of the compressive strength of mortar on alkaline activator and curing condition in order to develop cementless fly ash based alkali-activated concrete. In view of the results, we found out that it was possible for us to make alkali-activated mortar with 70MPa at the age of 28days by using alkaline activator manufactured as 1:1 the mass ratio of 9M NaOH and sodium silicate and applying the atmospheric curing after high temperature at $60^{\circ}C$ for 48hours.

Investigation on Properties of Cement Mortar Using Heat Treated Flue Gas Desulfurization Gypsum (열처리된 배연탈황석고를 혼입한 시멘트 모르타르의 물성 연구)

  • Chung, Chul-Woo;Lee, Yong-Mu;Kim, Ji-Hyun;Kim, Young-Su
    • Journal of the Korea Institute of Building Construction
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    • v.16 no.6
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    • pp.497-503
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    • 2016
  • Flue gas desulfurization gypsum is produced from emission process of fossil fuel power plant to remove sulfur dioxide ($SO_2$) from exhaust gas. Production of flue gas desulfurization gypsum in Republic of Korea has been increasing due to the enforced regulations by government agency. Since flue gas desulfurization gypsum has characteristic that is similar to that of natural gypsum, there is a strong possibility for flue gas desulfurization gypsum to replace the role of natural gypsum. However, consumption of such material is still limited, only used for agricultural purposes or to make gypsum boards, it is necessary to expand the use of this material more aggressively. In this research, the chemical and mineralogical properties of flue gas desulfurization gypsum were investigated, and flue gas desulfurization gypsum with heat treatment was used to make cement paste. According to the results, it was found that flue gas desulfurization gypsum used in this experiment was a very high purity gypsum, and shown to have similar property to that of natural gypsum. Heat treating flue gas desulfurization gypsum above $100^{\circ}C$ was shown to bring beneficial effect on both compressive strength and drying shrinkage

An Experimental Study on the Strength Development of High Strength Concrete in Various Curing Conditions at an Early-age (초기 양생조건에 따른 고강도 콘크리트의 강도발현에 관한 실험적 연구)

  • Kwon, Yeong-Ho;Lee, Tea-Wang
    • Journal of the Korea Concrete Institute
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    • v.29 no.2
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    • pp.141-148
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    • 2017
  • This study is experimentally investigated the effects of various steam curing parameters on the early-age compressive strength development of high strength concrete (over 40 MPa) in the precast plant production. High strength concrete are used only ordinary portland cement (type I) and water-cement ratio selected 3cases (25%, 35% and 45%). Also, steam curing parameters are as followings ; (1) Preset period 2cases (3 hours and 6 hours) (2) Maximum curing temperature 3cases ($45^{\circ}C$, $55^{\circ}C$ and $65^{\circ}C$) (3) Maintenance time of curing temperature 3cases (4 hours, 6 hours and 8 hours) (4) Maximum rate of heating and cooling $15^{\circ}C$/hr. Initial setting time and adiabatic temperature rising ratio of these concrete according to water-cement ratio are tested before main tests and examined the compressive strength development for the steam curing parameters. Also compressive strength are compared with optimum steam curing condition and standard curing at test ages. As test results, the optimum steam curing conditions for high strength concrete(over 40 MPa) are as followings. (1) Preset period ; over initial setting time of concrete (2) Maximum curing temperature ; bellow $55^{\circ}C$ (3) Maintenance time of curing temperature ; bellow 6hours. Also strength development of steam curing concrete show in the reversed strength at 28 days. It is to propose an efficient steam curing condition for high strength concrete in the precast method.

Potential of Coal Gasification Slag as an Alkali-activated Cement (석탄가스화 복합발전 슬래그의 알칼리 활성 시멘트로서의 가능성)

  • Kim, Byoungkwan;Lee, Sujeong;Chon, Chul-Min;Choi, Hong-Shik
    • Resources Recycling
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    • v.27 no.2
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    • pp.38-47
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    • 2018
  • Integrated gasification combined cycle (IGCC) is a next generation energy production technology that converts coal into syngas with enhanced power generation efficiency and environmental performance. IGCC produces almost coal gasification slag as the solid by-product. IGCC slag is generated about 140,000 tons for a year although recycling of it is still in the early stages. We evaluated the potential of IGCC slag which is generated from a pilot plant in South Korea as an alkali-activated cement. Samples which were activated with the combined activator of sodium silicate solution and caustic soda had an average compressive strength of 4.5 MPa, showing expansion. Expansion of the alkali-activated slag was presumed to be caused by free CaO in the slag, although it was not detected by the ethylene glycol method. Samples that were activated with the combined activator of sodium aluminate and caustic soda had an average compressive strength of 10 MPa. Hydroxy sodalite and $C_3AH_6$ were found to be the new crystalline phases. IGCC slag can be used as an alkali-activated material, but the strength performance should be improved with proper mix design approach to calculate optimum proportions which can alleviate the expansion issue at the same time.