• Title/Summary/Keyword: cavitation damage

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A Study on the Cavitation Corrosion of Gray Cast Iron Liner by Antifreeze (부동액에 따른 회주철 라이너의 캐비테이션 부식에 대한 연구)

  • Kim, Byeong-Ho;Kim, Byung-Hyun;Koo, Young-Ho;Seo, Jae-Hyun
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.4
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    • pp.76-82
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    • 2017
  • The cylinder liner of a diesel engine is commonly made of gray cast iron. However, this cylinder liner can be damaged by the cavitation phenomenon in wet conditions. This cavitation has remained an unsolved problem until now. In this study, the cause of cavitation corrosion due to antifreeze solution was examined using a scanning electron microscope (SEM) and a 3D microscope. The necessary data to prevent the damage caused by cavitation erosion and the corrosion of gray cast iron cylinder liner was obtained. Analysis determined that the gray iron structure consists of an ${\alpha}-matrix$, flake graphite, and steadite. Cavitation erosion was initiated in the coarse flake graphite and propagated into the steadite with pitting. Under repetitive reaction conditions, the ${\alpha}-matrix$ was partially separated from the gray cast iron. This study is expected to be used as the basic data for the prevention of gray cast iron cavitation erosion and corrosion by controlling the graphite and steadite phases.

Cause Analysis for a Lining Damage in Sea Water System Piping Installed in a Korean Industrial Plant

  • Hwang, K.M.;Park, S.K.
    • Corrosion Science and Technology
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    • v.20 no.1
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    • pp.1-6
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    • 2021
  • Many Korean industrial plants including nuclear and fossil power plants use seawater as the ultimate heat sink to cool the heat generated by various facilities. Owing to the high corrosivity of seawater, facilities and piping made of metal material in contact with seawater are coated or lined with polymeric materials to avoid direct contact with seawater. However, polymeric materials used as coating and lining have some level of permeability to water and are degraded over time. Korean industrial plants have also experienced a gradual increase in the frequency of damage to pipes in seawater systems due to prolonged operating periods. In the event of a cavitation-like phenomenon, coating or lining inside the piping is likely to be damaged faster than expected. In this paper, the cause of water leakage due to base metal damage caused by the failure of the polyester lining in seawater system piping was assessed and the experience with establishing countermeasures to prevent such damage was described.

Influence of Lubricating Oil Environments on Behavior of Cavitation Erosion for Alloy Metals of Bearing (베어링 합금재에 대한 캐비테이션 침식 거동에 미치는 윤활제 환경의 영향)

  • 임우조;이진열
    • Tribology and Lubricants
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    • v.9 no.1
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    • pp.55-61
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    • 1993
  • Recently, due to the erosion damage that were generated increasingly at alloy metals of slide bearing by cavity of lubricating oil with tendency of high speed and high output of reciprocating engine, there is a need to study the process on the formation of cavitation erosion, and the characteristic of cavitation erosion at lubricating oil environments under various condition for marine ship. Therefore, the apparatus of cavitation erosion experiment used 20 KHz, $24 \mu m$ piezoelectric vibrator. The main results obtained through this test method are as follows: 1. The max. erosion rate at lubricating oil environments was related to the change of space, oil film thickness, and shown to tendency of gear oil>system oil>turbine oil>mixed oil environments with different viscosity. 2. The pitted hole by cavitation erosion at high viscosity oil environments became small and deep, and in addition to, they appeared to be wide and shallow at low viscosity.

The Possibility and Risk of Generation of Cavitation at the inlet of the Turbopump (선화제펌프 입구에서 캐비테이션 발생 가능성 및 위험성 평가)

  • Kim, Cheul-Woong;Moon, In-Sang;Bershadskiy, V.A
    • 유체기계공업학회:학술대회논문집
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    • 2006.08a
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    • pp.279-282
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    • 2006
  • Upon a turbopump's running, cavitation may occur at the inlet of the LOx pump by pressure drop and heat transfer along the LOx feeding line. Since the cavitation can cause serious damage to the pump or to stop running, the absence of the cavitation at the inlet of a turbopump should be confirmed before the using the turbopump. In the present study, the calculation of the volume fraction of LOx gas phase at the inlet of the pump are performed with different temperatures of LOx in the tank, pressure drops and heat transfers along the feeding line. This calculation method can be applied to define the limits of thermal and hydraulic characteristics during the design of a LOx feeding system.

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Cavitation-erosion Resistance of Stabilized Stainless Steel with Niobium Addition in Sea Water Environment (해수 내 캐비테이션-침식 저항성에 미치는 스테인리스강의 Nb 첨가의 영향)

  • Choi, Yong-Won;Han, Min-Su;Kim, Seong-Jong
    • Journal of the Korean institute of surface engineering
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    • v.49 no.3
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    • pp.274-279
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    • 2016
  • Stainless steel is widely used in various industries due to its excellent anti-corrosion characteristics. However, if the stainless steel is exposed to high speed fluid flow and chloride ion in the marine environment, corrosion and cavitation damage occurred on the surface easily. Therefore, to prevent these problems, stabilzed stainless steel is applied to offshore and shipbuilding industries. In this study, stabilized stainless steel specimen was made by 19%Cr-9%Ni with different Nb contents (0.29%, 0.46% and 0.71%). And then, their cavitation characteristics were investigated. As a result, the characteristics of cavitation resistance of stainless steel could be improved by increasing Nb contents.

Experimental study on the discharge coefficients and cavitation of conical orifices (원추형 오리피스의 유출계수와 캐비테이션에 관한 실험적 연구)

  • Kim, Byeong-Chan;Yun, Byeong-Ok;Park, Bok-Chun;Jo, Nam-O;Ji, Dae-seong;Jeong, Baek-Sun;Park, Gyeong-Am
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.21 no.10
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    • pp.1371-1379
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    • 1997
  • The high pressure drop is frequently required in the by-pass line of the pump or of the heat exchanger in power plants. However, cavitation produced by a high pressure drop could damage the pipe and pump blades. Conical orifices are adopted to reduce cavitation due to high pressure drop. The discharge coefficients of conical orifice plates were measured by weighing method in the standard water flow system. The discharge coefficients were larger when the ratios of thickness of orifice edge to throat diameter were larger. The noise generated from a conical orifice due to cavitation was measured with a sound level meter and a hydrophone. With increasing the bore diameter of the orifice, the sound pressure level or the noise level due to cavitation became higher. The noise level was suddenly increased at the inception of cavitation.

A Study on Reduction of Cavitation with Orifice on High Differential Pressure Control Butterfly Valve (오리피스를 이용한 고차압 제어 버터플라이 밸브의 캐비테이션 저감에 관한 연구)

  • Lee, Sang-Beom
    • Journal of the Korean Society of Industry Convergence
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    • v.25 no.1
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    • pp.131-139
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    • 2022
  • The exchange of goods over the sea is a situation in which the amount of trade between countries is gradually increasing. In order to maintain the optimal operating condition, the ship maintains stability and optimal operating conditions by inserting or withdrawing ballast water from the ballast tank according to the loading condition of cargo capacity is also increasing. Control valves play an important role in controlling fluid flow in these pipes. When the flow rate is controlled using a control valve, problems such as cavitation, flashing, and suffocating flow may occur due to high differential pressure, and in particular, damage to valves and pipes due to cavitation is a major problem. Therefore, in this study, the cavitation phenomenon is reduced by installing orifices at the front and rear ends of the high differential pressure control butterfly valve to reduce the sudden pressure drop at the limiting part of the butterfly valve step by step. The flow coefficient according to the shape of the orifice, the degree of cavitation occurrence, and the correlation were analyzed using a CFD(Cumputational Fluid Dynamics), and an optimal orifice design for reducing cavitation is derived.

The vibration impact assessment for long-term damage mechanism of a pump (펌프 장기손상 메커니즘 규명을 위한 진동영향 평가)

  • Kim, T.H.;Kim, H.S.;Kim, D.K.;Kim, W.T.;Han, B.S.
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2009.10a
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    • pp.441-445
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    • 2009
  • The most of the goals of pump designers and users are efficient operation and productivity. But the safety-grade pumps in nuclear power plants are needed to operate continuously for an essential condition of system operation. Also, most of the rules and regulatory standards that have been prepared for nuclear pumps are dedicated to achieve public safety. The study examined pump vibration in a pump outlet flow and distinguished the regions of pump vibration frequency cause by cavitation and recirculation. The study made a counterproposal in determination of pump outlet flow so that the discharge flow will be able to minimize the long-term damage of the pump.

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Study on the Corrosion and Cavitation Erosion Control of Glass Flake Lining for Mild Steel in Marine Environment (해양환경 중에서 Glass Flake 라이닝 강재의 부식과 캐비테이션 침식 방지에 관한 연구)

  • Lim, Uh Joh;Kim, Seong Hoon
    • 유체기계공업학회:학술대회논문집
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    • 2000.12a
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    • pp.359-365
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    • 2000
  • Port facilities and marine structures used in marine environment were encountered to corrosion damages because of the influence of $Cl^-$. Generally, to protect these accidents, mainly applied anti-corrosion paint and epoxy coating. But it was still remained erosion-corrosion damage such as impingement erosion, cavitation erosion, deposit attack. There was needs to develope the new coating materials to protective those corrosion damages. This paper, polyester glass flake, vinylester glass flake lining and epoxy coating for SS were investigated electrochemical tests and cavitation erosion test for corrosion behaviour under sea water. The main results obtained are as follows, 1) Surface of epoxy coating appear erosion pin hole but surface of polyester glass flake and vinylester glass flake lining do not appear erosion pin hole after impingement-cavitation erosion test in sea water. 2) Weight loss of polyester glass flake and vinylester glass flake lining do not occur after impingement-cavitation erosion test in sea water. 3) Corrosion current density of polyester glass flake lining less drained than epoxy coating and substrate under corrosion potential.. 4) Corrosion current density of vinylester glass flake lining with three coating less drained than that of polyester glass flake lining with two coating.

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