• 제목/요약/키워드: case hardening

검색결과 270건 처리시간 0.033초

고온 가스 질화와 저온 가스 질화 방법에 따른 AISI 410 마르텐사이트 스테인레스강의 경화층 및 마모 특성 (Surface Hardening and Wear Properties of AISI 410 Martensitic Stainless Steel by High & Low Temperature Gaseous Nitriding)

  • 손석원;이원범
    • 한국표면공학회지
    • /
    • 제51권4호
    • /
    • pp.249-255
    • /
    • 2018
  • High temperature and low temperature gaseous nitriding was performed in order to study of the surface hardening and wear properties of the nitrided AISI 410 Martensitic stainless steels. High temperature gaseous nitiridng (HTGN) was carried out using partial pressure $N_2$ gas at $1,100^{\circ}C$ for 10 hour, and Low temperature gaseous nitiridng (LTGN) was conducted in a gas mixture of NH3 and N2 at $470^{\circ}C$ for 10 hour. The nitrided samples were characterized by microhardness measurements, optical microscopy and scanning electron microscopy. The phases were identified by X-ray diffraction and nitrogen concentration was analyzed by GD-OES. The HTGN specimen had a surface hardness of about $700HV_{0.1}$, $350{\mu}m$ of case depth. A ${\sim}50{\mu}m$ thick, $1,250HV_{0.1}$ hard nitrided case formed at the surface of the AISI 410 steel by LTGN, composed nitrogen supersaturated expanded martensite and ${\varepsilon}-Fe_{24}N_{10}$ iron nitrides. Additionally, the results of the wear tests, carried out LTGN specimen was low friction coefficient and high worn mass loss of ball. The increase in wear resistance can be mainly attributed to the increase in hardness and to the lattice distortion caused by higher nitrogen concentration.

YAG LASER에 의한 공구강의 표면개질에 관한 연구 (A Study on the Surfaces Modification of Tool Steel by YAG LASER)

  • 옥철호;강형식;이광영;박홍식;전태옥
    • 한국윤활학회:학술대회논문집
    • /
    • 한국윤활학회 1998년도 제27회 춘계학술대회
    • /
    • pp.292-299
    • /
    • 1998
  • Case hardening behavior of tool steel(SK5) was investigated after YAG laser irradiation. In the case of beam passes, martensite formed in the melt zone and in former pearlite regions of the austenization zone exhibited very high Vickers Hardness values. The molten depth and radius, micro structure, hardness were investigated as a function of defocusing distance, pulse width, and power density.

  • PDF

지반함몰 저감을 위한 속경형 하수관거 뒤채움재료 개발 (Development of Rapid Hardening Backfill Material for Reducing Ground Subsidence)

  • 유용선;한진규;채우리;구자술;이대영
    • 한국지반신소재학회논문집
    • /
    • 제14권3호
    • /
    • pp.13-20
    • /
    • 2015
  • 하수관거 시공시 부적절한 뒤채움재 및 다짐불량으로 인해 하수관로 파손 및 지반침하 현상이 발생한다. 최근들어 이러한 문제점을 해결하기 위해 유동성 채움재에 대한 관심이 증가하고 있다. 본 연구에서는 속경성, 가소성, 유동성, 수중불분리성을 갖춘 뒤채움재의 최적배합 도출과 뒤채움재의 경제성 향상을 위한 기초 연구를 수행하였다. 속경성 결합재의 최적배합 도출 실험 결과를 통해 뒤채움재의 최적 배합의 특성을 평가하였다. 시험결과, 속경성 결합재 페이스트의 W/M을 100%까지 증가시켜도 가소제 첨가량을 적절히 조절하여 사용하면 요구 성능을 만족시킴과 동시에 경제성 또한 확보 할 수 있을 것으로 사료된다.

복합레진의 중합수축력에 관한 연구 (A STUDY ON THE POLYMERIZATION STRESS OF COMPOSITE RESINS)

  • 김부랑;최호영;민병순;박상진;최기운
    • Restorative Dentistry and Endodontics
    • /
    • 제17권2호
    • /
    • pp.331-341
    • /
    • 1992
  • The purpose of this study was to measure the polymerization contraction stress of two types of composite resins; chemical cured type(Cliarfil F II, Kuraray, Japan) and photo-cured type(Photo-Clearfil Bright, Kuraray, Japan). The stresses of composite resin by contraction measured with specially designed measuring device(Fig. 1). The stresses caused by shrinkage during hardening of specimens were measured according to the type of composite resins, thickness of specimen(0.65, 1.30 and 1.95mm), and ratio of catalyst to base in case of only chemical cured composite resin(0.5, 1.0 and 1.5). As the composite resin specimen shrank on hardening, the load cell recorded force vs time automatically on pen-recorder(Toa, Japan) with a cross-head speed 60mm/hr at 0~10 voltages up to 2 hours. The experiments were conducted in a room maintained at $23{\pm}2^{\circ}C$ and relative humidity $50{\pm}10%$. The results were as follows. 1. The contraction stress during hardening was higher in photo cured composite resin than in chemical cured composite resin. 2. The contraction stress during hardening was increased with thickness of composite resin specimen. 3. In chemical cured composite resin, the polymerization contraction stress was decreased with ratio of catalyst and base. 4. The contraction stress during polymerization was higher in early time after insertion of photo cured composite resin and chemical cured composite resin.

  • PDF

비선형 이동경화를 고려한 점소성 모델의 내연적 적분 (A Semi-Implicit Integration for Rate-Dependent Plasticity with Nonlinear Kinematic Hardening)

  • 윤삼손;이순복
    • 대한기계학회논문집A
    • /
    • 제27권9호
    • /
    • pp.1562-1570
    • /
    • 2003
  • The prediction of the inelastic behavior of the structure is an essential part of reliability assessment procedure, because most of the failures are induced by the inelastic deformation, such as creep and plastic deformation. During decades, there has been much progress in understanding of the inelastic behavior of the materials and a lot of inelastic constitutive equations have been developed. The complexity of these constitutive equations generally requires a stable and accurate numerical method. The radial return mapping is one of the most robust integration scheme currently used. Nonlinear kinematic hardening model of Armstrong-Fredrick type has recovery term and the direction of kinematic hardening increment is not parallel to that of plastic strain increment. In this case, The conventional radial return mapping method cannot be applied directly. In this investigation, we expanded the radial return mapping method to consider the nonlinear kinematic hardening model and implemented this integration scheme into ABAQUS by means of UMAT subroutine. The solution of the non-linear system of algebraic equations arising from time discretization with the generalized midpoint rule is determined using Newton method and bisection method. Using dynamic yield condition derived from linearization of flow rule, the integration scheme for elastoplastic and viscoplastic constitutive model was unified. Several numerical examples are considered to demonstrate the efficiency and applicability of the present method.

1 톤급 양산형 진공 침탄로에서 아세틸렌 유량과 로 내 위치에 따른 AISI 4115 강의 침탄 거동 (Carburizing Behavior of AISI 4115 Steel with a Flow Rate of Acetylene and Specimen Location in an 1 ton-class Mass Production-type Vacuum Carburizing Furnace)

  • 권기훈;문경일;박현준;이영국;정민수
    • 열처리공학회지
    • /
    • 제34권6호
    • /
    • pp.272-280
    • /
    • 2021
  • The influence of acetylene flow rates on the carburizing behavior of an AISI 4115 steel in 1 ton-class mass production-type vacuum carburizing furnace has been studied through microstructure, carbon concentration, hardness analyses. The AISI 4115 steels were carburized with various flow rates (20, 32.7, 60 l/min) and locations in the furnace (top, center, bottom) at 950℃. The acetylene flow rate played an important role in controlling the carburizing properties of carburized samples, such as effective case depth and uniformity carburizing according to location in the furnace. At an acetylene flow rate of 20 l/min, the carburized samples had a shallow average hardened layer (0.645 mm) compared to the target hardening depth (1 mm) due to low carbon flux and spatial uniformity of carburization (17.8%) in the furnace. At a flow rate of 60 l/min, the carburized samples showed an average hardened layer (1.449 mm) deeper than the target hardening depth and had the spatial uniformity of carburization (98.8%). In particular, at a flow rate of 32.7 l/min, the carburized samples had an average hardened layer (1.13 mm) close to the target hardening depth and had the highest carburizing uniformity (99.1%). As a result, an appropriate flow rate of 32.7 l/min was derived to satisfy the target hardening depth and to have spatial uniform hardened layer in the furnace.

굴곡 형상 복합재 구조물의 스프링-인 예측 (Prediction of Spring-in of Curved Laminated Composite Structure)

  • 오재민;김위대
    • 한국항공우주학회지
    • /
    • 제43권1호
    • /
    • pp.1-7
    • /
    • 2015
  • 본 연구에서는 탄소섬유강화 복합재를 적층각과 적층순서에 따라 C-channel 형상에서 발생하는 스프링-인을 유한요소해석(ABAQUS)을 통해 예측하였다. 복합재 제작공정에서 냉각시의 큰 온도차 및 적층각에 따른 열팽창계수 및 화학적 수축계수의 차이로 인해 변형(스프링-인)이 발생한다. 이러한 변형은 제품의 품질과 직결되는 문제이며, 반드시 고려되어야 할 사항이다. 유한요소해석 시 CHILE모델과 화학적 수축을 고려한 서브루틴을 제작하여 적용하였으며, [0/X/Y/90]s case에 대해 X,Y를 $0{\sim}90^{\circ}$까지 변화시키며 각 case에 대한 스프링-인 발생량을 예측, 분석하였다.

이중화 구조를 이용한 비동기 디지털 시스템의 방사선 고장 극복 (A New Hardening Technique Against Radiation Faults in Asynchronous Digital Circuits Using Double Modular Redundancy)

  • 곽성우;양정민
    • 제어로봇시스템학회논문지
    • /
    • 제20권6호
    • /
    • pp.625-630
    • /
    • 2014
  • Asynchronous digital circuits working in military and space environments are often subject to the adverse effects of radiation faults. In this paper, we propose a new hardening technique against radiation faults. The considered digital system has the structure of DMR (Double Modular Redundancy), in which two sub-systems conduct the same work simultaneously. Based on the output feedback, the proposed scheme diagnoses occurrences of radiation faults and realizes immediate recovery to the normal behavior by overriding parts of memory bits of the faulty sub-system. As a case study, the proposed control scheme is applied to an asynchronous dual ring counter implemented in VHDL code.

Moldflow를 이용한 드럼세탁기 케이스의 사출성형공정에 관한 연구 (A study on the Injection Molding Process of the Case of Drum Type Washer using Moldflow)

  • 박철우
    • Journal of Advanced Marine Engineering and Technology
    • /
    • 제33권1호
    • /
    • pp.90-96
    • /
    • 2009
  • Injection molding process is one of the most important methods to produce plastic parts with high efficiency and low cost. Today, injection molded parts have been increased dramatically the demand for high strength and quality applications. This report investigates that the optimum injection molding condition for minimum of shrinkage. Molding shrinkage is occurred by several reasons such as thermal shrinkage, a hardening process and compressibility. This report concentrate on shrinkage by a hardening process. As Change a holding pressure and holding time, checked deflections of X, Y, Z directions by shrinkage based on same condition. In conclusion, it was found that holding pressure is stronger and holding time is longer, the deflection by shrinkage is smaller because injection molding needs enough time for cooling and high density. The FEM Simulation CAE tool. Moldflow, is used for the analysis of injection molding process.

구형석출물을 갖는 무한 고체에 전수압이 가해지는 경우에 대한 탄소성해 (An elasto-plastic solution for infinite solid containing a spherical precipitate under hydrostatic pressure)

  • 최병익;엄윤용
    • 대한기계학회논문집
    • /
    • 제5권2호
    • /
    • pp.122-130
    • /
    • 1981
  • Equation of equilibrium is derived and solved for an infinite isotropic solid under applied hydrostatic stress which is uniform at large distance, and disturbed by a spherical precipitate which has isotropoc elastic constants dirrerent form those of the matrix. A linear strain hardening behavior of the matrix is assumed, and an elasto-plastic sloution is obtained. The difference of the total strain energy stored inthe infinite solid with and without a precipitate is computed, and compared with that for purely elastic case. Finally the effect of the ratio of the bulk modulus of the precipitate to that of the matrix and the effct of linear strain hardening rate on the plastic zone size and the energy difference are discussed.