• Title/Summary/Keyword: case hardening

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Surface Hardening and Wear Properties of AISI 410 Martensitic Stainless Steel by High & Low Temperature Gaseous Nitriding (고온 가스 질화와 저온 가스 질화 방법에 따른 AISI 410 마르텐사이트 스테인레스강의 경화층 및 마모 특성)

  • Son, Seok-Won;Lee, Won-Beom
    • Journal of the Korean institute of surface engineering
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    • v.51 no.4
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    • pp.249-255
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    • 2018
  • High temperature and low temperature gaseous nitriding was performed in order to study of the surface hardening and wear properties of the nitrided AISI 410 Martensitic stainless steels. High temperature gaseous nitiridng (HTGN) was carried out using partial pressure $N_2$ gas at $1,100^{\circ}C$ for 10 hour, and Low temperature gaseous nitiridng (LTGN) was conducted in a gas mixture of NH3 and N2 at $470^{\circ}C$ for 10 hour. The nitrided samples were characterized by microhardness measurements, optical microscopy and scanning electron microscopy. The phases were identified by X-ray diffraction and nitrogen concentration was analyzed by GD-OES. The HTGN specimen had a surface hardness of about $700HV_{0.1}$, $350{\mu}m$ of case depth. A ${\sim}50{\mu}m$ thick, $1,250HV_{0.1}$ hard nitrided case formed at the surface of the AISI 410 steel by LTGN, composed nitrogen supersaturated expanded martensite and ${\varepsilon}-Fe_{24}N_{10}$ iron nitrides. Additionally, the results of the wear tests, carried out LTGN specimen was low friction coefficient and high worn mass loss of ball. The increase in wear resistance can be mainly attributed to the increase in hardness and to the lattice distortion caused by higher nitrogen concentration.

A Study on the Surfaces Modification of Tool Steel by YAG LASER (YAG LASER에 의한 공구강의 표면개질에 관한 연구)

  • 옥철호;강형식;이광영;박홍식;전태옥
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1998.04a
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    • pp.292-299
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    • 1998
  • Case hardening behavior of tool steel(SK5) was investigated after YAG laser irradiation. In the case of beam passes, martensite formed in the melt zone and in former pearlite regions of the austenization zone exhibited very high Vickers Hardness values. The molten depth and radius, micro structure, hardness were investigated as a function of defocusing distance, pulse width, and power density.

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Development of Rapid Hardening Backfill Material for Reducing Ground Subsidence (지반함몰 저감을 위한 속경형 하수관거 뒤채움재료 개발)

  • Ryu, Yong-Sun;Han, Jin-Gyu;Chae, Woo-Ri;Koo, Ja-Sul;Lee, Dae-Young
    • Journal of the Korean Geosynthetics Society
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    • v.14 no.3
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    • pp.13-20
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    • 2015
  • Inappropriate backfill material and poor compaction cause the damage to sewer and ground settlement. To deal with such problem, flowable backfill material has attracted attention recently. A basic study was conducted in a bid to obtain optimum mixing ratio of backfill material with the characteristics of rapid hardening, pseudo-plasticity, flowability and anti washout ability and enhance the cost efficiency of backfill material. Through the test of optimal mixing ratio of rapid hardening, evaluation of optimal mixing ratio of backfill material was conducted. As a result, required performance as well as cost efficiency could be achieved by adjusting plasticizer even in case of increasing W/M of the paste of rapid hardening to 100%.

A STUDY ON THE POLYMERIZATION STRESS OF COMPOSITE RESINS (복합레진의 중합수축력에 관한 연구)

  • Kim, Boo-Rang;Choi, Ho-Young;Min, Byung-Soon;Park, Sang-Jin;Choi, Gi-Woon
    • Restorative Dentistry and Endodontics
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    • v.17 no.2
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    • pp.331-341
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    • 1992
  • The purpose of this study was to measure the polymerization contraction stress of two types of composite resins; chemical cured type(Cliarfil F II, Kuraray, Japan) and photo-cured type(Photo-Clearfil Bright, Kuraray, Japan). The stresses of composite resin by contraction measured with specially designed measuring device(Fig. 1). The stresses caused by shrinkage during hardening of specimens were measured according to the type of composite resins, thickness of specimen(0.65, 1.30 and 1.95mm), and ratio of catalyst to base in case of only chemical cured composite resin(0.5, 1.0 and 1.5). As the composite resin specimen shrank on hardening, the load cell recorded force vs time automatically on pen-recorder(Toa, Japan) with a cross-head speed 60mm/hr at 0~10 voltages up to 2 hours. The experiments were conducted in a room maintained at $23{\pm}2^{\circ}C$ and relative humidity $50{\pm}10%$. The results were as follows. 1. The contraction stress during hardening was higher in photo cured composite resin than in chemical cured composite resin. 2. The contraction stress during hardening was increased with thickness of composite resin specimen. 3. In chemical cured composite resin, the polymerization contraction stress was decreased with ratio of catalyst and base. 4. The contraction stress during polymerization was higher in early time after insertion of photo cured composite resin and chemical cured composite resin.

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A Semi-Implicit Integration for Rate-Dependent Plasticity with Nonlinear Kinematic Hardening (비선형 이동경화를 고려한 점소성 모델의 내연적 적분)

  • Yoon, Sam-Son;Lee, Soon-Bok
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.9
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    • pp.1562-1570
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    • 2003
  • The prediction of the inelastic behavior of the structure is an essential part of reliability assessment procedure, because most of the failures are induced by the inelastic deformation, such as creep and plastic deformation. During decades, there has been much progress in understanding of the inelastic behavior of the materials and a lot of inelastic constitutive equations have been developed. The complexity of these constitutive equations generally requires a stable and accurate numerical method. The radial return mapping is one of the most robust integration scheme currently used. Nonlinear kinematic hardening model of Armstrong-Fredrick type has recovery term and the direction of kinematic hardening increment is not parallel to that of plastic strain increment. In this case, The conventional radial return mapping method cannot be applied directly. In this investigation, we expanded the radial return mapping method to consider the nonlinear kinematic hardening model and implemented this integration scheme into ABAQUS by means of UMAT subroutine. The solution of the non-linear system of algebraic equations arising from time discretization with the generalized midpoint rule is determined using Newton method and bisection method. Using dynamic yield condition derived from linearization of flow rule, the integration scheme for elastoplastic and viscoplastic constitutive model was unified. Several numerical examples are considered to demonstrate the efficiency and applicability of the present method.

Carburizing Behavior of AISI 4115 Steel with a Flow Rate of Acetylene and Specimen Location in an 1 ton-class Mass Production-type Vacuum Carburizing Furnace (1 톤급 양산형 진공 침탄로에서 아세틸렌 유량과 로 내 위치에 따른 AISI 4115 강의 침탄 거동)

  • Kwon, Gi-hoon;Moon, Kyoungil;Park, Hyunjun;Lee, Young-Kook;Jung, Minsu
    • Journal of the Korean Society for Heat Treatment
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    • v.34 no.6
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    • pp.272-280
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    • 2021
  • The influence of acetylene flow rates on the carburizing behavior of an AISI 4115 steel in 1 ton-class mass production-type vacuum carburizing furnace has been studied through microstructure, carbon concentration, hardness analyses. The AISI 4115 steels were carburized with various flow rates (20, 32.7, 60 l/min) and locations in the furnace (top, center, bottom) at 950℃. The acetylene flow rate played an important role in controlling the carburizing properties of carburized samples, such as effective case depth and uniformity carburizing according to location in the furnace. At an acetylene flow rate of 20 l/min, the carburized samples had a shallow average hardened layer (0.645 mm) compared to the target hardening depth (1 mm) due to low carbon flux and spatial uniformity of carburization (17.8%) in the furnace. At a flow rate of 60 l/min, the carburized samples showed an average hardened layer (1.449 mm) deeper than the target hardening depth and had the spatial uniformity of carburization (98.8%). In particular, at a flow rate of 32.7 l/min, the carburized samples had an average hardened layer (1.13 mm) close to the target hardening depth and had the highest carburizing uniformity (99.1%). As a result, an appropriate flow rate of 32.7 l/min was derived to satisfy the target hardening depth and to have spatial uniform hardened layer in the furnace.

Prediction of Spring-in of Curved Laminated Composite Structure (굴곡 형상 복합재 구조물의 스프링-인 예측)

  • Oh, Jae-Min;Kim, Wie-Dae
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.43 no.1
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    • pp.1-7
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    • 2015
  • This paper predicts the spring-in effect of curved laminated composite structure for various stacking sequence using finite element analysis(ABAQUS). In composite manufacturing process, large temperature difference, different coefficient of thermal expansion and chemical shrinkage effect cause distortion of composite parts such as spring-in and warpage. Distortion of composite structure is important issue on quality of product, and it should be considered in manufacturing process. In finite element analysis, a CHILE(Cure Hardening Instantaneously Linear Elastic) model and chemical shrinkage effects are considered developing user subroutine in ABAQUS and some cases are simulated.

A New Hardening Technique Against Radiation Faults in Asynchronous Digital Circuits Using Double Modular Redundancy (이중화 구조를 이용한 비동기 디지털 시스템의 방사선 고장 극복)

  • Kwak, Seong Woo;Yang, Jung-Min
    • Journal of Institute of Control, Robotics and Systems
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    • v.20 no.6
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    • pp.625-630
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    • 2014
  • Asynchronous digital circuits working in military and space environments are often subject to the adverse effects of radiation faults. In this paper, we propose a new hardening technique against radiation faults. The considered digital system has the structure of DMR (Double Modular Redundancy), in which two sub-systems conduct the same work simultaneously. Based on the output feedback, the proposed scheme diagnoses occurrences of radiation faults and realizes immediate recovery to the normal behavior by overriding parts of memory bits of the faulty sub-system. As a case study, the proposed control scheme is applied to an asynchronous dual ring counter implemented in VHDL code.

A study on the Injection Molding Process of the Case of Drum Type Washer using Moldflow (Moldflow를 이용한 드럼세탁기 케이스의 사출성형공정에 관한 연구)

  • Park, Chul-Woo
    • Journal of Advanced Marine Engineering and Technology
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    • v.33 no.1
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    • pp.90-96
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    • 2009
  • Injection molding process is one of the most important methods to produce plastic parts with high efficiency and low cost. Today, injection molded parts have been increased dramatically the demand for high strength and quality applications. This report investigates that the optimum injection molding condition for minimum of shrinkage. Molding shrinkage is occurred by several reasons such as thermal shrinkage, a hardening process and compressibility. This report concentrate on shrinkage by a hardening process. As Change a holding pressure and holding time, checked deflections of X, Y, Z directions by shrinkage based on same condition. In conclusion, it was found that holding pressure is stronger and holding time is longer, the deflection by shrinkage is smaller because injection molding needs enough time for cooling and high density. The FEM Simulation CAE tool. Moldflow, is used for the analysis of injection molding process.

An elasto-plastic solution for infinite solid containing a spherical precipitate under hydrostatic pressure (구형석출물을 갖는 무한 고체에 전수압이 가해지는 경우에 대한 탄소성해)

  • ;;Earmme, Youn Young
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.5 no.2
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    • pp.122-130
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    • 1981
  • Equation of equilibrium is derived and solved for an infinite isotropic solid under applied hydrostatic stress which is uniform at large distance, and disturbed by a spherical precipitate which has isotropoc elastic constants dirrerent form those of the matrix. A linear strain hardening behavior of the matrix is assumed, and an elasto-plastic sloution is obtained. The difference of the total strain energy stored inthe infinite solid with and without a precipitate is computed, and compared with that for purely elastic case. Finally the effect of the ratio of the bulk modulus of the precipitate to that of the matrix and the effct of linear strain hardening rate on the plastic zone size and the energy difference are discussed.