• Title/Summary/Keyword: carbonization behavior

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Friction and Wear Behavior of Carbon/carbon Composite Materials and its Application to a Neural Network (탄소/탄소 복합재료의 마찰 및 마모 거동과 신경회로망에의 적용에 관한 연구)

  • 류병진;윤재륜;권익환
    • Tribology and Lubricants
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    • v.10 no.4
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    • pp.13-26
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    • 1994
  • Effects of resin contents, number of carbonization, graphitization, sliding speed, and oxidation on friction and wear behavior of carbon/carbon composite materials were investigated. Friction and wear tests were carried out under various sliding conditions. An experimental setup was designed and built in the laboratory. Stainless steel disks were used as the counterface material. Friction coefficient, emperature, and wear factor were measured with a data acquisition system. Wear surfaces were observed by the scanning electron microscope. It has been shown that the average friction coefficient was increased with the sliding speed in the range of 1.43~6.10 m/s, but it as decreased in the range of 6.10~17.35 m/s. Specimens prepared by different numbers of carbonization. showed variations in friction coefficient and friction coefficient of the graphitized specimen was the highest. Friction coefficients depended on contribution of the plowing and adhesive components. As the number of carbonization was increased, wear factor was reduced. Wear factor of the graphitized specimens dropped further. In the case of graphitized specimens, sliding speed had a large influence on wear behavior. When the tribological experiments were conducted in nitrogen atmosphere, the wear factor was decreased to two thirds of the wear factor obtained in air. It is obvious that the difference was affected by oxidation. Results of friction and wear tests were applied to a neural network system based on the backpropagation algorithm. A neural network may be a valuable tool for prediction of tribological behavior of the carbon/carbon composite material if ample data are present.

Carbonation Behavior of Fly Ash with Circulating Fluidized Bed Combustion (CFBC)

  • Bae, Soon Jong;Lee, Ki Gang
    • Journal of the Korean Ceramic Society
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    • v.52 no.2
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    • pp.154-158
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    • 2015
  • This paper investigates the reaction rates of $CO_2$ that stores carbonation through comparing the carbonation behavior between $Ca(OH)_2$ and fly ash with circulating fluidized bed combustion (CFBC) containing a large amount of free CaO. Because fly ash with CFBC contains abundant free CaO, it cannot be used as a raw material for concrete admixtures; hence, its usage is limited. Thus, it has been buried until now. In order to consider its reuse, we conduct carbonation reactions and investigate its rates. X-ray diffraction (XRD), thermogravimetric/differential thermal analysis (TG/DTA), and X-ray fluorescence (XRF) are conducted for the physical and chemical analyses of the raw materials. Furthermore, we use a PH meter and thermometer to verify the carbonization rates. We set the content of the fly ash of CFBC, $Ca(OH)_2$, $CO_2$ flow rate, and water to 100 ~ 400 g, 30 ~ 120 g, 700 cc/min, and 300 ~ 1200 g, respectively, based on the content of the free CaO determined through the TG/DTA analyses. As a result, the carbonization rate of the fly ash with CFBC is the same as that of $Ca(OH)_2$, and it tends to increase linearly. Based on these results, we investigate the carbonization behavior as a function of the free CaO content contained in the raw material.

Analysis of Carbonization Behavior of Hydrochar Produced by Hydrothermal Carbonization of Lignin and Development of a Prediction Model for Carbonization Degree Using Near-Infrared Spectroscopy (열수 탄화 공정을 거친 리그닌 하이드로차(hydrochar)의 탄화 거동 분석과 근적외선 분광법을 이용한 예측 모델 개발)

  • HWANG, Un Taek;BAE, Junsoo;LEE, Taekyeong;HWANG, Sung-Yun;KIM, Jong-Chan;PARK, Jinseok;CHOI, In-Gyu;KWAK, Hyo Won;HWANG, Sung-Wook;YEO, Hwanmyeong
    • Journal of the Korean Wood Science and Technology
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    • v.49 no.3
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    • pp.213-225
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    • 2021
  • In this paper, we investigated the carbonization characteristics of lignin hydrochar prepared by hydrothermal carbonization and established a model for predicting the carbonization degree using near-infrared spectroscopy and partial least squares regression. The carbon content of the hydrothermally carbonized lignin at the temperature of 200 ℃ was higher by approximately 3 wt% than that of the untreated sample, and the carbon content tended to gradually increase as the heating time increased. Hydrothermal carbonization made lignin more carbon-intensive and more homogeneous by eliminating the microparticles. The discriminant and predictive models using near-infrared spectroscopy and partial least squares regression approppriately determined whether hydrothermal carbonization has been applied and predicted the carbon content of hydrothermal carbonized lignin with high accuracy. In this study, we confirmed that we can quickly and nondestructively predict the carbonization characteristics of lignin hydrochar manufactured by hydrothermal carbonization using a partial least squares regression model combined with near-infrared spectroscopy.

The Carbonization Behaviors of Coal Tar Pitch for Mechanical Seal

  • Chae, Jae-Hong;Kim, Kyung-Ja;Cho, Kwang-Youn;Choi, Jae-Young
    • Carbon letters
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    • v.2 no.3_4
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    • pp.182-191
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    • 2001
  • Quinoline insoluble formed by the heat treatment was hot-pressed near its softening point. The green body was stabilized in the temperature range of $300{\sim}400^{\circ}C$ and subsequently carbonized below $1300^{\circ}C$ in an argon atmosphere. The behaviors of QI formation was examined with varying the heat treatment temperature and the lapse of time of the sample carbonized at various temperatures. And the mechanical property, corrosion resistance, and friction behavior were also measured optimum content of mesophase pitch ensured a dense structure and high $LC_{(002)}$ value, which resulted in high mechanical properties, good corrosion resistance, and low-stable friction behavior.

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Thermal Conductivity and Thermal Expansion Behavior of Pseudo-Unidirectional and 2-Directional Quasi-Carbon Fiber/Phenolic Composites

  • Cho, Donghwan;Choi, Yusong;Park, Jong Kyoo;Lee, Jinyong;Yoon, Byung Il;Lim, Yun Soo
    • Fibers and Polymers
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    • v.5 no.1
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    • pp.31-38
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    • 2004
  • In the present paper, a variety of fiber reinforcements, for instance, stabilized OXI-PAN fibers, quasi-carbon fibers, commercial carbon fibers, and their woven fabric forms, have been utilized to fabricate pseudo-unidirectional (pseudo-UD) and 2-directional (2D) phenolic matrix composites using a compression molding method. Prior to fabricating quasi-carbon fiber/phenolic (QC/P) composites, stabilized OXI-PAN fibers and fabrics were heat-treated under low temperature carbonization processes to prepare quasi-carbon fibers and fabrics. The thermal conductivity and thermal expansion/contraction behavior of QC/P composites have been investigated and compared with those of carbon fiber/phenolic (C/P) and stabilized fiber/phenolic composites. Also, the chemical compositions of the fibers used have been characterized. The results suggest that use of proper quasi-carbonization process may control effectively not only the chemical compositions of resulting quasi-carbon fibers but also the thermal conductivity and thermal expansion behavior of quasi-carbon fibers/phenolic composites in the intermediate range between stabilized PAN fiber- and carbon fiber-reinforced phenolic composites.

Co-firing Characteristics and Slagging Behavior of Sewage Sludge with Coal and Wood Pellet in a Bubbling Fluidized Bed (기포 유동층 반응기를 이용한 하수 슬러지와 석탄 및 우드 펠렛의 혼소 특성 및 슬래깅 성향 연구)

  • Ahn, Hyungjun;Kim, Donghee;Lee, Youngjae
    • Clean Technology
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    • v.24 no.4
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    • pp.323-331
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    • 2018
  • The results of an experimental investigation on the co-firing characteristics and slagging behavior of dried and hydrothermal carbonization sewage sludge, sub-bituminous coal, and wood pellet in a fluidized bed were presented. Combustion tests were conducted in a lab-scale bubbling fluidized bed system at the uniform fuel-air equivalence ratio, air flow rate, and initial bed temperature to measure bed temperature distribution and combustion gas composition. 4 different fuel blending cases were prepared by mixing sewage sludge fuels with coal and wood pellet with the ratio of 50 : 50 by the heating value. $NO_x$ was mostly NO than $NO_2$ and measured in the range of 400 to 600 ppm in all cases. $SO_2$ was considered to be affected mostly by the sulfur content of the sewage sludge fuels. The cases of hydrothermal carbonization sewage sludge mixture showed slightly less $SO_2$ emission but higher fuel-N conversion than the dried sewage sludge mixing cases. The result of fly ash composition analysis implied that the sewage sludge fuels would increase the possibility of slagging/fouling considering the contents of alkali species, such as Na, K, P. Between the two different sewage sludge fuels, dried sewage sludge fuel was expected to have the more severe impact on slagging/fouling behavior than hydrothermal carbonization sewage sludge fuel.

Preparation of Carbon Films from Polyacrylonitrile@Lignin Composites, and Their Electrical Properties and Adsorption Behavior (폴리아크릴로나이트릴/리그닌 복합소재로부터 생성된 탄소 필름의 전기적 성질 및 흡착 성능)

  • Joonwon Bae
    • Applied Chemistry for Engineering
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    • v.34 no.2
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    • pp.106-110
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    • 2023
  • Lignin is compatible with various polymeric materials and useful as a carbon precursor. In this work, carbon monolith films were produced from polyacrylonitrile (PAN)@lignin precursor films by a controlled carbonization cycle. In addition, their morphological features, electrical properties, and adsorption behavior were analyzed and compared with those of carbonized PAN films. The successful formation of PAN@lignin precursor was confirmed by Fourier-transform infrared (FT-IR) spectroscopy. SEM was used to examine the morphology of precursor and carbonized films, revealing that both precursor and carbonized films retained structural stability following carbonization. A trace of lignin in the carbonized films was also found. The pore structure of the carbonized PAN@lignin film was measured using the BET method, indicating the formation of fairly uniform pores. The electrical properties were also analyzed to obtain the Ohmic relation, which demonstrated that the electrical signal was influenced by incoming materials. Finally, the carbonized PAN@lignin films were useful as adsorbents to remove metal ions. This study provides important information for future initiatives in relevant research fields.

Crystallinity Changes Heat Treatment of Coal Tar Pitch and Phenol Resin used as a Binder for Bulk Graphite Manufacturing (벌크흑연 제조를 위한 결합재로 이용되는 콜타르 핏치 및 페놀수지의 열처리에 의한 결정성 변화)

  • Lee, Sang-Min;Lee, Hyun-yong;Lee, Sang-Hye;Roh, Jae-Seung
    • Applied Chemistry for Engineering
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    • v.32 no.2
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    • pp.174-179
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    • 2021
  • The coal tar pitch and phenol resins are used as binders in artificial graphite manufacture, but there are differences in the initial carbon compound structure. According to the carbonization temperature, it can be expected that there are differences in thermal decomposition behavior, microstructure, and crystallinity change. These properties of the coal tar pitch and phenol resins were compared to each other. As the carbonization temperature of coal tar pitch and phenol resin increases, crystallinity tends to increase. The coal tar pitch went through the carbonization process through the liquid, and it was confirmed that the crystallinity changed rapidly in the temperature range of 500 and 600 ℃, where the microstructure changed quickly. These results confirmed the close correlation between microstructure and crystallinity.

A Study on the Analysis of the Combustion Behavior and Carbonization Pattern of Vinyl Flooring on Which a Real-Scale Combustion Test Was Performed (실물 연소 실험이 진행된 비닐장판의 연소거동 및 탄화 패턴 해석에 관한 연구)

  • Joe, Hi-Su;Choi, Chung-Seog
    • Fire Science and Engineering
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    • v.33 no.6
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    • pp.120-125
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    • 2019
  • A real-scale combustion test was conducted on a vinyl flooring in a divided space, with 50 mL of an inflammable liquid sprayed on it. The combustion behavior of the vinyl flooring was studied in real time, and the carbonization patterns of the surface and cross-sections of the carbonized vinyl floor were analyzed. When the flame ignited by gasoline reached its peak, a continuously flaming region, intermittent flaming region, plume region, etc., were formed. The combustion of 50 mL gasoline on vinyl flooring took 26 s, and a halo pattern was observed. This test involved spraying kerosene evenly on the vinyl flooring and attempting to ignite the flooring using a gas torch, which failed. After the combustion of the vinyl flooring was complete, its carbonized range was measured to be 600 mm in length and 380 mm in width, and the carbonized area was 1000 ㎟. Heat transformed the coated layer of surface of the carbonized vinyl flooring into a carbonized layer, which became harder. The analysis of cross-section of the boundary surface of the carbonized vinyl flooring using a stereoscopic microscope showed that the vinyl flooring was bubbling, and that the white boundary layer at the bottom of the coated layer had disappeared.