• Title/Summary/Keyword: carbon textile

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Low Carbonization Technology & Traceability for Sustainable Textile Materials (지속가능 섬유 소재 추적성과 저탄소화 공정)

  • Min-ki Choi;Won-jun Kim;Myoung-hee Shim
    • Fashion & Textile Research Journal
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    • v.25 no.6
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    • pp.673-689
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    • 2023
  • To realize the traceability of sustainable textile products, this study presents a low-carbon process through energy savings in the textile material manufacturing process. Traceability is becoming an important element of Life Cycle Assessment (LCA), which confirms the eco-friendliness of textile products as well as supply chain information. Textile products with complex manufacturing processes require traceability of each step of the process to calculate carbon emissions and power usage. Additionally, an understanding of the characteristics of the product planning-manufacturing-distribution process and an overall understanding of carbon emissions sources are required. Energy use in the textile material manufacturing stage produces the largest amount of carbon dioxide, and the amount of carbon emitted from processes such as dyeing, weaving and knitting can be calculated. Energy saving methods include efficiency improvement and energy recycling, and carbon dioxide emissions can be reduced through waste heat recovery, sensor-based smart systems, and replacement of old facilities. In the dyeing process, which uses a considerable amount of heat energy, LNG, steam can be saved by using "heat exchangers," "condensate management traps," and "tenter exhaust fan controllers." In weaving and knitting processes, which use a considerable amount of electrical energy, about 10- 20% of energy can be saved by using old compressors and motors.

Flexural evaluation of Textile Reinforced Concrete Panel (TRC) with mesh pre-stretching effect

  • Rose Dayaana Amran;Irvin Liow Jun Ann;Geok Wen Leong;Chee Ghuan Tan;Kim Hung Mo;Kok Seng Lim;Fadzli Mohamed Nazri
    • Advances in concrete construction
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    • v.17 no.3
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    • pp.127-133
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    • 2024
  • Textile reinforced concrete (TRC) has gained attention as a viable alternative to conventional reinforced concrete due to its improved mechanical properties and design adaptability. Despite significant research into the mechanical properties of TRC, studies regarding the flexural effect of pre-stretching with different numbers of textile reinforcements are currently limited. Therefore, this research focuses on assessing the flexural characteristics of TRC panels with the incorporation of mesh pre-stretching. Additionally, the study compares the flexural behaviour between alkali-resistant (AR) glass fibre TRC and carbon fibre TRC. A three-point bending test was conducted to assess the flexural behaviour of TRC, investigating the impact of the number of textile layers and the application of pre-stretching on flexural strength and post-cracking stiffness. The findings, exhibited by the flexural stress vs. displacement curve, indicate that applying pre-stretching to carbon fibre TRC effectively increases the flexural strength of carbon textiles and enhances post-cracking stiffness. Moreover, the greater the number of carbon textiles, the higher the flexural stress of the specimens, provided the textiles are placed in the tensile zone. Nevertheless, when comparing carbon fibre TRC with AR glass fibre TRC, it is found that the increase in flexural strength is more significant for carbon fibre TRC. Overall, applying pre-stretching to carbon fibre significantly improves the TRC's flexural performance, specifically during the post-cracking stage and in crack distribution. Furthermore, due to the higher elastic modulus and tensile strength of carbon fibre, TRC reinforced with carbon textiles shows greater flexural strength and ductility compared to AR glass fibre TRC.

Manufacturing and characteristics of PAN-based composite carbon fibers containing cellulose particles

  • Yang, Jee-Woo;Jin, Da Young;Lee, Ji Eun;Lee, Seung Goo;Park, Won Ho
    • Carbon letters
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    • v.16 no.3
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    • pp.203-210
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    • 2015
  • This study fabricated low thermal conductive polyacrylonitrile (PAN)-based carbon fibers containing cellulose particles while maintaining their mechanical properties. The high thermal conductivity of carbon fibers limits their application as a high temperature insulator in various systems such as an insulator for propulsion parts in aerospace or missile systems. By controlling process parameters such as the heat treatment temperature of the cellulose particles and the amount of cellulose added, the thermal and mechanical properties of the PAN-based carbon fibers were investigated. The results show that it is possible to manufacture composite carbon fibers with low thermal conductivity. That is, thermal conductivities were reduced by the cellulose particles in the PAN based carbon fibers while at the same time, the tensile strength loss was minimized, and the tensile modulus increased.

Syntheses and characterization of nanonetworked carbon materials

  • Kawasaki, S.;Matsuoka, Y.;Okino, F.;Touhara, H.;Suito, K.
    • Proceedings of the Korean Fiber Society Conference
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    • 2003.10a
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    • pp.29-30
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    • 2003
  • Several forms of nanonetworked carbon materials were synthesized by high pressure and high temperature treatments of fullerene C$\_$60/ and single-walled carbon nanotube bundles. Structural properties (e.g. thermal expansion coefficients and compressibilities) of the synthesized materials were investigated by XRD measurements using synchrotron X-ray. Their formation mechanisms are also discussed.

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Electrospinning of poly(vinylidene fluoride) with carbon nanotubes (Carbon nanotube를 포함한 PVDF/DMF 용액의 전기방사)

  • Kim, Yong-Tae;Chang Seoul;Zheng, Hai-Lan
    • Proceedings of the Korean Fiber Society Conference
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    • 2002.04a
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    • pp.183-186
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    • 2002
  • Polymer composites with carbon nanotubes have recently been investigated for improving certain properties i.e., electrical, optical and mechanical properties[1-3]. Kymakis et. al. have reported the electrical and optical properties of single wall carbon nanotube-poly(3-octylthiophene) composites[4]. Polyurethane dissolved in dimethylformanide (DMF) were electrospun by Demir et. al.[5]. (omitted)

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Developing Continuous Stabilization Process for Textile-Grade PAN Fiber-Based Carbon Fiber Using UV Irradiation (저가형 탄소섬유 개발을 위한 자외선 조사 기반 의류용 PAN 섬유의 연속식 안정화 공정 개발)

  • Moon, Joon Ha;Seong, Honggyu;Yoo, Jiseon;Cho, Se Youn;Choi, Jaewon
    • Journal of Powder Materials
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    • v.29 no.5
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    • pp.418-423
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    • 2022
  • Carbon fibers (CFs) are considered promising composite materials for various applications. However, the high cost of CFs (as much as $26 per kg) limits their practical use in the automobile and energy industries. In this study, we developed a continuous stabilization process for manufacturing low-cost CFs. We employed a textile-grade polyacrylonitrile (PAN) fiber as a low-cost precursor and UV irradiation technique to shorten the thermal stabilization time. We confirmed that UV irradiation on the textile-grade PAN fibers could lower the initial thermal stabilization temperature and also lead to a higher reaction. These resulted in a shorter overall stabilization time and enhancement of the tensile properties of textile-grade PAN-based CFs. Our study found that only 70 min of stabilization time with UV irradiation was required to prepare textile-grade PAN-based low-cost CFs with a tensile strength of 2.37 ± 0.22 GPa and tensile modulus of 249 ± 5 GPa.

Study on Properties of Carbon Sheet Molding Compound(C-SMC) according to Resin and Carbon Fiber Ratio (수지 및 탄소섬유 함유량에 따른 C-SMC 복합재료 물성 연구)

  • Seo, Dae-kyung;Yang, Suk-gon;Kim, Ki Young;Park, Min Gee;Park, Dae-gyu;Lee, Eun-ha;Kim, Yong-tae;Bae, Jin-Seok
    • Textile Coloration and Finishing
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    • v.32 no.4
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    • pp.245-254
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    • 2020
  • The sheet molding compound composite has been applied divers section. This paper reports processing of carbon fiber reinforced thermosetting composite with diverse resins and which was composed of chopped carbon fiber (30 ~ 60 wt%). Normally the paste that the viscosity is over 15,000 cps has been used in traditional Sheet molding compound (SMC) machine. In this research, SMC machine was designed to make Carbon-sheet molding compound (C-SMC) prepreg which was composed with low viscosity resin (1,800 ~ 2,500 cps increase up to 10,000 cps after aging). In order to confirm the optimal processing condition. Mechanical strength tests including tensile test, shear test, impact test, flexural strength test were conducted on C-SMC composites. Plus we identified the correlation between the mechanical properties and prepreg processing condition (carbon ratio and applied resin).

Crystallization Behaviour of PP and Carbon Nanofibre Blends

  • Chatterjee, A.;Deopura, B.L.
    • Fibers and Polymers
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    • v.4 no.3
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    • pp.102-106
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    • 2003
  • Crystallization behaviour of blends of different MFI isotactic polypropylenes (PP), and blends of PP with carbon nanofibre have been investigated by DSC and polarizing optical microscope. Both higher MFI PP component and the carbon nanofibre in the blend influence the nucleation activity of the melt during non-isothermal crystallization. In presence of carbon nanofibre, the sherulitic growth rate is highly disturbed. The calculation of nucleation activity indicates that carbon nanofibres act as active substrate for heterogeneous nucleation.

A Study on an Optimal Design of Electric Snow Melting Mat for Vulnerable Walk Zone (제설기반 취약지역 보행자의 전기안전발판(융설용) 최적설계에 관한 연구)

  • Kwon, Jin Wook;Jang, Chul;Hwang, Myung Whan
    • Journal of the Korean Society of Safety
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    • v.31 no.6
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    • pp.12-18
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    • 2016
  • This paper describes an optimal design of electric snow melting mat on vulnerable walk zone. In order to design an optimal electric power of snow melting mat and protect pedestrians with a nonslip mat, with considering protection of environmental pollution from abusing of the de-icing salts added calcium chloride. We analyzed nine snow melting mats through verification experiment in the condition of $-5^{\circ}C$, depending on three different kinds of heating material, electric heating cable, carbon heating film and carbon textile film. As a consequence, the $150W/m^2$ carbon textile film mat for snow melting was identified as an optimal power input and functional performance for pedestrians' safety on vulnerable walk zone. It is expected that the $150W/m^2$ carbon textile film mat would be useful to reduce slip down accidents by human error.