• 제목/요약/키워드: carbon heating film

검색결과 38건 처리시간 0.022초

판형 열교환기 전열판의 부식 파손 분석 (Corrosion Failure Analysis of Flow Plate in Plate Heat Exchanger)

  • 송민지;최가현;채호병;김우철;김희산;김정구;이수열
    • Corrosion Science and Technology
    • /
    • 제20권4호
    • /
    • pp.204-209
    • /
    • 2021
  • Corrosion failure analysis of the flow plate, which is one of the accessories of the plate heat exchanger in a district heating system, was performed. The flow plate is made of 316 stainless steel, and water at different temperatures in the flow plate exchanges heat in a non-contact manner. The flow plate samples in which water mixing issues occurred were collected. Corrosion-induced pits, oxides, and contaminants were observed at locations where two plates are regularly in contact. The EDS analysis of the surface oxides and contaminants revealed that they were composed of carbon, silicon, and magnesium, which came from chemical adhesives. The IC/ICP analyses showed that the concentration of chloride ions was 30 ~ 40 ppm, which was not sufficient to cause corrosion of stainless steel. In the crevice, a local decrease in dissolved oxygen occurs along with an increase in chloride ions, thus forming an acidic environment. These environments destroyed the passive film of stainless steel, resulting in pits. Moreover, contaminants formed a narrower gap between the two metal plates and inhibited the diffusion of ions, thereby accelerating crevice corrosion.

산화리튬의 치환에 따른 붕규산 유리의 분상에 관한 연구 (The Phase Separation of Low Alkali Borosilicate Glass by Substituting $Li_2O$ for $Na_2O$)

  • 양중식
    • 한국세라믹학회지
    • /
    • 제18권1호
    • /
    • pp.27-34
    • /
    • 1981
  • The phase separation of low-alkali borosilicate glass with the composition of $6.25Na_2O$.$18.75B_2O_3$.$75.00SiO_2$(mole%) substituting $Li_2O$ for $Na_2O$ was studied. The phase separation in the temperature range of transformation was examined with various heating temperatures and soaking times. Durability to water, thermal expansion and specific density of the specimen were investigated and the microstructure of the separated phase was also observed by transmission electron micrograph techniques. The maximum alkali extraction result with the best phase separation effect was obtained when $Na_2O$ of the base glass was replaced with $1.88Li_2O$ (mole %) and electron micrograph of carbon film replica of $1.88Li_2O$$4.37Na_2O$.$18.75B_2O_3$.$75.00SiO_2$ (mole %) glass showed that the glass consisted of homogeneous two phases. The minimum specific density was shown with the specimen treated at 57$0^{\circ}C$ and it was also shown that the longer the treating time the lower the specific density. The apparent activation energies of approximately 45 kcal/mole by the alkali extraction and 43kcal/mole by the thermal expansion method were derived from the Arrhenius plots, respectively.

  • PDF

$CHF_3$/$C_2$$F_6$ 반응성이온 건식식각에 의한 실리콘 표면의 오염 및 제거에 관한 연구 (A Study on the Silicon surface and near-surface contamination by $CHF_3$/$C_2$$F_6$ RIE and its removal with thermal treatment and $O_2$ plasma exposure)

  • 권광호;박형호;이수민;곽병화;김보우;권오준;성영권
    • 전자공학회논문지A
    • /
    • 제30A권1호
    • /
    • pp.31-43
    • /
    • 1993
  • Thermal behavior and $O_{2}$ plasma effects on residue and penetrated impurities formed by reactive ion etching (RIE) in CHF$_{3}$/C$_{2}$F$_{6}$ have been investigated using X-ray photoelectron spectroscopy (XPS) and secondary ion mass spectrometry (SIMS) techniques. Decomposition of polymer residue film begins between 200-300.deg. C, and above 400.deg. C carbon compound as graphite mainly forms by in-situ resistive heating. It reveals that thermal decomposition of residue can be completed by rapid thermal anneal above 800.deg. C under nitrogen atmosphere and out-diffusion of penetrated impurities is observed. The residue layer has been removed with $O_{2}$ plasma exposure of etched silicon and its chemical bonding states have been changed into F-O, C-O etc.. And $O_{2}$ plasma exposure results in the decrease of penetrated impurities.

  • PDF

$CHF_3/C_2F_6$ 반응성이온 건식식각에 의해 변형된 실리콘 표면의 열적 거동에 관한 연구 (Thermal behavior of modified silicon surface by $CHF_3/C_2F_6$ reactive ion etching)

  • 박형호;권광호;곽병화;이중환;이수민;권오준;김보우;성영권
    • 한국재료학회지
    • /
    • 제2권1호
    • /
    • pp.35-42
    • /
    • 1992
  • 실릴콘 산화막을 $CHF_3/C_2F_6$ 혼합가스를 사용하여 반응성이온 건식식각을 행할 때 실리콘 표면에 형성되는 잔류막과 손상충의 열적 거동을 X-선 광전자 분광기(XPS)와 이차이온 질량 분석기 (SIMS)를 사용, 연구하였다. 저항가열을 통한 in-situ 분석에 의해 폴리머 잔류막은 $200^{\circ}C$부터 분해가 시작되고 $400^{\circ}C$ 이상의 가열에서는 graphite 형태의 탄소 결합체를 형성하며 분해됨을 알았다. 질소 분위기하의 급속 열처리를 통해 잔류막의 열분해는 $800^{\circ}C$ 이상에서 완료되고 손상층을 형성하는 침투 불순원소의 기판 외부로의 확산이 관찰되었다.

  • PDF

Magnetic Properties of FePt:C Nanocomposite Film

  • Ko, Hyun-Seok;A. Perumal;Shin, Sung-Chul
    • 한국자기학회:학술대회 개요집
    • /
    • 한국자기학회 2003년도 하계학술연구발표회 및 한.일 공동심포지엄
    • /
    • pp.220-221
    • /
    • 2003
  • Equiatomic FePt and CoPt alloy thin films have received considerable attention as possible magnetic and magneto-optic recording because of their high magnetic anisotropy energy and high coercivity. The high coercivity in these thin films is due to the presence of finely dispersed ordered FePt phase mixed with disordered FePt phase. However, a high temperature treatment, either substrate heating during deposition or post annealing, is needed to obtain the ordered L1$\_$0/ phase with high value of magneto crystalline anisotropy. Recent microstructural studies on these films suggest that the average grain size ranges from 10-50 nm and the grains are magnetically coupled between each other. On the other hand, the ultrahigh-density magnetic recording media with low media noise imposes the need of a material, which consists of magnetically isolated grains with size below 10 nm. The magnetic grain isolation can be controlled by the amount of additional non-magnetic element in the system which determines the interparticle separation and therefore the interparticle interactions. Recently, much research work has been done on various non-magnetic matrices. Preliminary studies showed that the samples prepared in B$_2$O$_3$ and Carbon matrices have shown strong perpendicular anisotropy and fine grain size down to 4nm, which suggest these nanocomposite films are very promising and may lead to the realization of a magnetic medium capable of recording densities beyond 1 Tb/in$^2$. So, in this work, the effect of Carbon doping on the magnetic properties of FePt nanoparticles were investigated.

  • PDF

탄소나노 튜브위에 성장된 Pd 및 Pt 나노 입자의 제조 및 특성 (Synthesis and Property of Carbon Nanotube-Supported Pd and Pt Nanoparticles)

  • 김형균;이임렬
    • 한국재료학회지
    • /
    • 제19권4호
    • /
    • pp.192-197
    • /
    • 2009
  • Carbon nanotubes (CNT) were used as a catalyst support where catalytically active Pd and Pt metal particles decorated the outside of the external CNT walls. In this study, Pd and Pt nanoparticles supported on $HNO_3$-treated CNT were prepared by microwave-assisted heating of the polyol process using $PdCl_2$ and $H_2PtCl_6{\codt}6H_2O$ precursors, respectively, and were then characterized by SEM, TEM, and Raman. Raman spectroscopy showed that the acid treated CNT had a higher intensity ratio of $I_D/I_G$ compared to that of non-treated CNT, indicating the formation of defects or functional groups on CNT after chemical oxidation. Microwave irradiation for total two minutes resulted in the formation of Pd and Pt nanoparticles on the acid treated CNT. The sizes of Pd and Pt nanoparticles were found to be less than 10 nm and 3 nm, respectively. Furthermore, the $SnO_2$ films doped with CNT decorated by Pd and Pt nanoparticles were prepared, and then the $NO_2$ gas response of these sensor films was evaluated under $1{\sim}5\;ppm$ $NO_2$ concentration at $200^{\circ}C$. It was found that the sensing property of the $SnO_2$ film sensor on $NO_2$ gas was greatly improved by the addition of CNT-supported Pd and Pt nanoparticles.

플렉서블 기판의 레이저 투과 용접 및 기계적 특성 평가 (Laser Transmission Welding of Flexible Substrates and Evaluation of the Mechanical Properties)

  • 고명준;손민정;김민수;나지후;주병권;박영배;이태익
    • 마이크로전자및패키징학회지
    • /
    • 제29권2호
    • /
    • pp.113-119
    • /
    • 2022
  • 플렉서블, 웨어러블 디바이스 등을 포함한 차세대 전자 기기의 기계적 신뢰성 향상을 위하여 다양한 유연 접합부에서 높은 수준의 기계적 신뢰성이 요구되고 있다. 기존 고분자 기판 접합을 위한 에폭시 등의 유기 접착소재는 접합부 두께 증가가 필연적이며, 반복 변형, 고온 경화에 의한 열기계적 파손 문제를 수반한다. 따라서 유연 접합을 위해서 접합부 두께를 최소화하고 열 손상을 방지하기 위한 저온 접합 공정 개발이 요구된다. 본 연구에서는 플렉서블 기판의 유연, 강건, 저 열 손상 접합이 가능한 플렉서블 레이저 투과 용접(flexible laser transmission welding, f-LTW)를 개발하였다. 유연 기판 위 탄소나노튜브(carbon nanotube, CNT)를 박막 코팅하여 접합부 두께를 줄였으며, CNT 분산 빔 레이저 가열을 통한 고분자 기판 표면의 국부적 용융 접합 공정이 개발되었다. 짧은 접합 공정 시간과 기판의 열 손상을 최소화하는 레이저 공정 조건을 구축하였으며 고분자 기판과 CNT 접합 형성 메커니즘을 분석하였다. 또한 접합부의 강건성 및 유연성 평가를 위해 인장강도 시험, 박리 시험과 반복 굽힘 시험을 진행하였다.

바이오가스 정제 설비의 실증 연구 (Empirical Study of Biogas Purification Equipment)

  • 이환철;이재헌
    • 플랜트 저널
    • /
    • 제18권4호
    • /
    • pp.58-65
    • /
    • 2023
  • 본 연구에서는 난지물재생센터에서 공급되는 바이오가스의 메탄 함량을 높이고 불순물을 정제하기 위해 3단 분리막 정제 공정을 설계하고 설치하여 실증 운전하였다. 2 Nm3/h 정제 공정에서 생산되는 바이오메탄의 메탄농도를 95%, 96.5%, 98%의 3가지 경우로 설정하고 분리막의 막면적비를 1:1, 1:2, 1:1:1, 1:2:1, 1:2:2의 5가지로 변경하여 분리막의 막면적에 대한 최적조건을 도출하였다. 2 Nm3/h의 최적조건을 반영하여 30 Nm3/h 규모의 3단 분리막 공정을 설치하였으며 메탄농도 98% 이상의 바이오메탄 생산을 실증하였다. 2 Nm3/h의 정제장치 운전결과 메탄 설정농도 98%에서 메탄 회수율은 분리막 2단 운전결과 막면적비가 1:1인 경우 95.6%이며 1:2에서 메탄의 회수율은 96.8%로 증가하는 결과를 나타내었고 분리막 3단 운전의 메탄 회수율은 막면적비를 1:2:1로 운전하였을 때 96.8%로 가장 높게 나타났다. 이산화탄소 제거율은 2단공정 막면적비 1:1에서 96.4%이며 1:2에서 95.7%였다. 3단공정에서 막면적비 1:2:1에서 95.4%로 2단공정이 3단공정보다 높은 결과를 보였다. 30 Nm3/h 규모의 바이오가스 정제 실증운전에서 정제 후 메탄농도는 98%이었으며, 메탄의 회수율은 97.1 %, 이산화탄소의 제거율은 95.7%이며 부식의 원인인 황화수소는 검출되지 않았으며 막면적비 1:2:1의 실증운전에서 메탄농도 98%이상의 바이오메탄 생산이 가능했다.

  • PDF