• Title/Summary/Keyword: carbon/Epoxy composite

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A Study on the Grinding Characteristics of the Carbon Fiber Epoxy Composite Material Grinding Temperature (탄소섬유 에폭시 복합재료 연삭온도에 의한 연삭특성)

  • 한흥삼;이동주
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.6
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    • pp.65-70
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    • 2000
  • Although the net-shape molding of composites is generally recommended, molded composites frequently requires cutting or grinding due to the dimensional inaccuracy for precision machine elements. During the composite machining operations such as cutting and grinding, the temperature at the grinding area may increase beyond the allowed limit due to the low thermal conductivity of composites, which might degrade the matrix of composite. Therefore, in this work, the temperature at the grinding point during surface grinding of carbon fiber epoxy composite was measured. The grinding temperature and surface roughness were also measured to investigate the surface grinding characteristics of the composites. The experiments were performed both under dry and wet grinding conditions with respect to cutting speed, feed speed, depth of cut and stacking angle. From the experimental investigation, the optimal conditions for the composite surface grinding were suggested.

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The Tensile Characteristics of Carbon and Silica Reinforced Composites Under Elevated Temperature (카본 및 실리카 강화 복합재료의 고온 인장 특성 평가)

  • 김종환;김재훈
    • Composites Research
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    • v.16 no.3
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    • pp.49-57
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    • 2003
  • This paper presents the tensile characteristics for carbon/epoxy, carbon/phenolic and silica/phenolic composites under elevated temperature, which are considered for vehicle structure or thermal protection materials. The tensile test was conducted with servo-hydraulic testing machine and high temperature furnace, and the mechanical properties such as tensile strength, elastic modulus and Poisson's ratio were evaluated by using high temperature strain gages. Also, they were compared each other with respect to fiber orientation and temperature effect. These test results were used for designing and analyzing some airframe structures with these composites.

Effect of Water Absorption on the Tensile Properties of Carbon-Glass/Epoxy Hybrid Composite in Low Temperature (탄소-유리/에폭시 하이브리드 복합재의 저온 인장 특성에 미치는 수분의 영향)

  • Jung, Hana;Kim, Yonjig
    • Korean Journal of Metals and Materials
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    • v.50 no.10
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    • pp.729-734
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    • 2012
  • This study investigated the effect of water absorption on the tensile properties of carbon-glass/epoxy hybrid composites at room temperature and $-30^{\circ}C$. To investigate the effect of the position of glass fabric in the hybrid composite on the tensile properties, the stacking pattern of the fiber fabrics for reinforcing was created in three different ways: (a) glass fabrics sandwiched between carbon fabrics, (b) carbon fabrics sandwiched between glass fabrics and (c) alternative layers of carbon and glass fabrics. They were manufactured by a vacuum-assisted resin transfer molding (VARTM) process. The results showed that there was surprisingly little difference in tensile strength at the two different temperatures with dry and wet conditions. However, the water absorption into the hybrid system affected the tensile properties of the hybrid composites at RT and $-30^{\circ}C$. When the glass fabrics were at the outermost layers, the hybrid composite had the lowest tensile properties. This is attributed to the fact that the composite had a relatively high water absorption rate.

A Study on Low Velocity Impact and Residual Compressive Strength for Carbon/Epoxy Composite Laminate (탄소섬유/에폭시 복합적층판의 저속 충격 및 잔류 압축강도에 관한 연구)

  • Lee, S.Y.;Park, B.J.;Kim, J.H.;Lee, Y.S.;Jeon, J.C.
    • Proceedings of the KSME Conference
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    • 2000.11a
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    • pp.250-255
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    • 2000
  • Damage induced by low velocity impact loading in aircraft composite laminates is the form of failure which is occurred frequently in aircraft. Low velocity impact can be caused either by maintenance accidents with tool drops or by in-flight impacts with debris. As the consequences of impact loading in composite laminates, matrix cracking, delamination and eventually fiber breakage for higher impact energies can be occurred. Even when no visible impact damage is observed, damage can exist inside of composite laminates and the carrying load of the composite laminates is considerably reduced. The reduction of strength and stiffness by impact loading occurs in compressive loading due to laminate buckling in the delaminated areas. The objective of this study is to determine inside damage of composite laminates by impact loading and to determine residual compressive strength and the damage growth mechanisms of impacted composite laminates. For this purpose a series of impact and compression after impact tests are carried out on composite laminates made of carbon fiber reinforced epoxy resin matrix with lay up pattern of $[({\pm}45)(0/90)_2]s$ and $[({\pm}45)(0)_3(90)(0)_3({\pm}45)]$. UT-C scan is used to determine impact damage characteristics and CAI(Compression After Impact) tests are carried out to evaluate quantitatively reduction of compressive strength by impact loading.

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Mechanical Properties of MWNT-Loaded Plain-Weave Glass/Epoxy Composites

  • Kim, Myung-Sub;Lee, Sang-Eui;Lee, Won-Jun;Kim, Chun-Gon
    • Advanced Composite Materials
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    • v.18 no.3
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    • pp.209-219
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    • 2009
  • Carbon nanotubes (CNTs) have shown great potential for the reinforcement of polymers or fiber-reinforced composites. In this study, mechanical properties of multi-walled carbon nanotube (MWNT)-filled plain-weave glass/epoxy composites intended for use in radar absorbing structures were evaluated with regard to filler loading, microstructure, and fiber volume fraction. The plain-weave composites containing MWNTs exhibited improved matrix-dominant and interlaminar fracture-related properties, that is, compressive and interlaminar shear strength. This is attributed to strengthening of the matrix rich region and the interface between glass yarns by the MWNTs. However, tensile properties were only slightly affected by the addition of MWNTs, as they are fiber-dominant properties.

A Study on the Drilling Characteristics of Carbon Fiber Epoxy Composite Materials by Diamond Grit Electroplated Drills (다이아몬드 입자 전착드릴에 의한 탄소섬유 에폭시 복합재료의 드릴링 특성에 관한 연구)

  • Kim, Hyeong-Chul;Kim, Ki-Soo;Hahm, Seung-Duck;Kim, Hong-Bea;Namgung, Suk
    • Journal of the Korean Society for Precision Engineering
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    • v.12 no.8
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    • pp.27-38
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    • 1995
  • For solving troubles happened during the drilling process with carbon fiber epoxy composite materials(CFRP) by using HSS drill, a few types of diamond gift electroplated drills are manufactured, and machinability of these drills is experimented with a variety of cutting speed and feed rate. These drills have some advantages of good wear resistant and the conception of grinding process. As a result, using of these drills improves both troubles being caused by tool wear and damage of exit surface depending on fiber stacking angle. It is desirable that cutting conditions for the cutting thickness per revolution must be set under 0.01mm when the size of a diamond grit is # 60 .approx. 80.

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Effect of surface treatment of graphene nanoplatelets for improvement of thermal and electrical properties of epoxy composites

  • Kim, Minjae;Kim, Yeongseon;Baeck, Sung Hyeon;Shim, Sang Eun
    • Carbon letters
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    • v.16 no.1
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    • pp.34-40
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    • 2015
  • In this study, in order to improve the thermal and electrical properties of epoxy/graphene nanoplatelets (GNPs), surface modifications of GNPs are conducted using silane coupling agents. Three silane coupling agents, i.e. 2-(3,4-epoxycyclohexyl)-ethyltrimethoxysilane (ETMOS), 3-glycidoxypropyltriethoxysilane (GPTS), and 3-glycidoxypropyltrimethoxysilane (GPTMS), were used. Among theses, GPTMS exhibits the best modification performance for fabricating GNP-incorporated epoxy composites. The effect of the silanization is evaluated using transmission electron microscopy (TEM), scanning electron microscopy, thermogravimetric analysis, and energy dispersive X-ray spectroscopy. The electrical and thermal conductivities are characterized. The epoxy/silanized GNPs exhibits higher thermal and electrical properties than the epoxy/raw GNPs due to the improved dispersion state of the GNPs in the epoxy matrix. The TEM microphotographs and Turbiscan data demonstrate that the silane molecules grafted onto the GNP surface improve the GNP dispersion in the epoxy.

Optimization of Microwave Absorbing Performance in Polymer Matrix Composite Laminate (고분자 기기 복합재료 적층판의 전자파 흡수 최적화)

  • 김진봉;김태욱
    • Composites Research
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    • v.14 no.6
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    • pp.38-46
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    • 2001
  • In this study, An optimization code that can design microwave absorbing composite laminates is developed, and 3-layered microwave absorbing composite laminates are developed by optimizing the thickness of each layer. The layers are 3 different composite laminates. Many variables including lay-up angles of electromagnetically orthotropic composite layer can be considered in this code. The developed laminate is composed of an impedance matching layer of glass/epoxy fabric laminate, a glass/epoxy fabric laminate layer containing aluminum filler and carbon/epoxy fabric laminate layer. Permittivities of the materials are obtained using a network analyzer and a coaxial air line.

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Shielding Effectiveness of Electromagnetic Interference in ABS/Nickel Coated Carbon Fiber and Epoxy/Cu-Ni Fabric Nano Carbon Black Composites (ABS/Nickel 코팅 탄소섬유와 Epoxy/Copper-Nickel 직조 섬유 복합재료의 전자파차폐 효과)

  • Han, Gil-Young;Jung, Woo-Chul;Yang, In-Young;Sun, Hyang-Sun
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.6
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    • pp.169-174
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    • 2012
  • Electromagnetic interference(EMI) shielding effectiveness(SE) was investigated in of woven fabric made of epoxy/copper-nickel fabrics and nickel coated carbon fiber reinforced acrylonitrile-butadiene-styrene(ABS) composites. The coaxial transmission line method was used to measure the EMI shielding effectiveness of the composites. We designed and constructed a measuring system, consisting of a network analyzer and a device that plays the serves as a sample holder and at the same time as a transmission medium of the incident electromagnetic wave. The measurement of SE were carried out frequency range from 100MHz to 2GHz. It is observed that the SE of the composits is the frequency dependent increase with the increase in nickel coated carbon fibre volume fraction. The nickel coating with 20wt% ABS composite was shown to exhibit up to 60dB of SE. The result that nickel coated carbon fibre ABS composite can be used for the purpose of EMI shielding as well as for some microwave applications.

Interfacial Sensing and Evaluation of Carbon and SiC Fibers/Epoxy Composites with Different Embedding Angle using Electro-Micromechanical Technique (Electro-Micromechanical Technique을 이용한 각의 변화에 따른 Carbon과 SiC Fiber/Epoxy Composites의 계면감지능 및 평가)

  • Lee, Sang-Il;Kong, Jin-Woo;Park, Joung-Man
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2002.05a
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    • pp.199-202
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    • 2002
  • Interfacial properties and electrical sensing for fiber fracture in carbon and SiC fibers/epoxy composites were investigated by the electrical resistance measurement and fragmentation test. As fiber-embedded angle increased, interfacial shear strength (IFSS) of two-type fiber composites decreased, and the elapsed time was long to the infinity in electrical resistivity. The initial slope of electrical resistivity increased rapidly to the infinity at higher angle, whereas electrical resistivity increased gradually at small angle. Furthermore, both fiber composites with small embedded angle showed a fully-developed stress whitening pattern, whereas both composites with higher embedded angle exhibited a less developed stress whitening pattern. As embedded angle decreased, the gap between the fragments increased and the debonded length was wider for both fiber composites. Electro-micromechanical technique can be a feasible nondestructive evaluation to measure interfacial sensing properties depending on the fiber-embedded angle in conductive fiber reinforced composites.

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