• Title/Summary/Keyword: calendering

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Effect of Calendering on Compressibility and Surface Properties of Sheets Made of Various Pulps (캘린더 처리가 펄프별 종이의 압축 및 표면 특성에 미치는 영향)

  • Youn Hye Jung;Lee Hak Lae;Chin Seong Min;Lee Sang Gil
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.36 no.3
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    • pp.67-73
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    • 2004
  • Effect of calendering on structural and surface properties of sheets made of various pulp was investigated. BKP, BCTMP and KOCC were used as raw materials for handsheets and sheets were calendered at the different calendering temperature and pressure conditions. Caliper, air permeability, and PPS roughness were reduced by calendering, but their effects were a little different depending on pulp type and calendering condition. Increase of density with increase of calendering Pressure was remarkable on sheet made of BCTMP or KOCC, and the effect of temperature was more significant than pressure. PPS roughness of sheet made of BCTMP or KOCC was reduced by calendering, but BKP sheet showed little reduction of roughness at higher calendering pressure. The compressibility of sheet increased logarithmetically with calendering pressure and surface compressibility of KOCC sheet was relatively higher than other pulps.

Evaluation of Soft Nip Calendering Characteristics of Newsprints (신문용지의 소프트닙 캘린더링 특성 평가)

  • 문성호;이학래
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.32 no.2
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    • pp.16-25
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    • 2000
  • The influence of four process parameters of soft nip calendering including calendering pressure, temperature, moisture content and nip residence time on bulk, smoothness and tensile strength of newsprints has been investigated. In addition, the effect of basis weights on calendering responses has been examined. Bulk of newsprints decreased and smoothness increased with the increase of the calendering pressure, temperature, moisture content of the sheets and nip residence time. Improvement in tensile strength was observed when low calendering pressure and high temperature of heat-ing roll were employed. Tensile strength of the newsprint, however, decreased abruptly when the calendering temperature and pressure increased above certain levels due to the rupture of sheet structure, which has been verified by SEM. SEM micrographs also showed that it would be possible to maintain the inner bulk while densifying the fibers on the outer surface of newsprint by adjusting the soft nip calendering variables properly.

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Difference of Calendering and Dochim Effects on Paper Surface Properties

  • Seo, Yung-Bum;Jun, Yang
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.39 no.5
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    • pp.26-31
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    • 2007
  • Hanji is a traditional Korean handmade paper, which has been known in ancient Far East as excellent quality calligraphic paper for more than 1,500 year. Hanji is mostly made of Korean paper mulberry bast fibers, and if properly processed, normally lasts for more than 1,000 years with significant strength and still recognizable calligraphic writings or drawings on it. Dochim is a special way of Hanji calendering process, but is turned out to be quite different from modern calendering (machine calendering) in several aspects. In Dochim process, mechanical impacts were applied vertically to the surface of papers. Compared to the modern calendering, Dochim increased paper gloss much more, but paper smoothness a little less. By the Dochim process, densification occurred and the degree of densification was more sensitive to the fiber type in the Dochim process than in the calendering method.

A Study on the Printability of Printing Paper according to the Changing of Calendering Condition (Calendering 조건 변화에 따른 인쇄용지의 인쇄적성에 관한 연구)

  • Kwon, Young-Jong;Youn, Jong-Tae;Ha, Young-Baeck
    • Journal of the Korean Graphic Arts Communication Society
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    • v.23 no.2
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    • pp.25-43
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    • 2005
  • Generally, machine calendering are used change of paper surface properties. During machine calendering, dry paper passes between the rolls under pressure, thereby improving the surface smoothness and gloss. These improvements make the paper better suited for printing and decreasing problems during the printing, such as delayed dry and set-off. Then we investigated newspaper properties by the changing of machine calendering condition, and relationship printability. Properties of each samples were examined in accordance with KS and TAPPI standard test method i.e, basic weight, bulk density, thickness, porosity, opacity, brightness, smoothness and roughness. IGT printability tester was used to obtain ink requirement of newspaper, printed density and set-off. Results of in this study, we have proposed the optimizes range of newspaper calendering condition. Useful optimize calendering condition was pressure 55 kN/m, temperature $130^{\circ}C$.

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The Effect of Soft Nip Calendering Variables on the Property of Coated Papers (소프트 닙 캘린더링 변수가 도공지의 물성에 미치는 영향)

  • 이사용;이학래
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.34 no.1
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    • pp.37-45
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    • 2002
  • The effect of soft nip calendering variables including pressure, temperature, nip residence time and sheet moisture on the properties of coated papers was investigated. The change of gloss, opacity, bulk and brightness were determined after calendering. Increase of calendering pressure and temperature increased gloss, but it decreased opacity, bulk and brightness of coated papers. Nip residence time and sheet moisture content showed similar effects on these properties. Calendering conditions of 16$0^{\circ}C$ of temperature, 146kg$_{f}$/cm of line load or less were found to provide optimum conditions to obtain reasonable gloss and smoothness while minimizing the loss of bulk and opacity for coated papers.

A Study on Unevenness of Paper Surface Properties - Effect of Hot Calendering on Surface Roughening -

  • Chin, Seong-Min;Youn, Hye-Jung;Jung, Hyun-Do;Choi, Ik-Sun
    • Proceedings of the Korea Technical Association of the Pulp and Paper Industry Conference
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    • 2006.06b
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    • pp.485-488
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    • 2006
  • Surface roughening which is occurred by interaction between base paper and water in coating color deteriorates surface properties of coated paper. In this study, the effect of calendering variables on surface roughening and the relationship between hot calendering and water penetration depth were investigated. BCTMP handsheets were calendered at the various conditions of temperature and linear load, and its PPS roughness was measured before and after moistening to evaluate surface roughening. To determine water penetration depth, thickness was measured from the cross sectional images of sheet which were obtained using CLSM technique. High pressure calendering was beneficial to reduce surface roughness before coating but its smoothening effect was mostly lost by contact with water. On the contrary, sheet calendered at the highest temperature showed the lowest roughening. High temperature calendering allowed the smallest penetration of water into fiber network because of sufficient deformation and densification in top side of z-direction of sheet. Consequently, hot calendering could be the effective way to reduce surface roughening and unevenness of paper surface.

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The Effect of Soft Nip Calendering Variables on Newsprint Properties (소프트 닙 캘린더링 변수에 따른 신문용지의 물성)

  • 이사용;이학래
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.34 no.1
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    • pp.12-21
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    • 2002
  • The effect of soft nip calendering variables including pressure, temperature, nip residence time and moisture on newsprint properties was investigated. The change of bulk, opacity, smoothness, and gloss were determined. It was found that the influence of calendering pressure and temperature are more significant compare the Influence of sheet moisture content and nip residence time on newsprint properties. Calendering conditions of 16$0^{\circ}C$ of temperature, 78kg$_{f}$/cm of line load and 4ms of nip residence time were considered to be optimum conditions to obtain reasonable gloss and smoothness while minimizing the loss of bulk and opacity for newsprint.

Effects of Pigment Blending and Thickener Characteristics on Calendering Response and Structure of Coated Paper-Effect of Pigment Blending on Coating Properties- (도공 안과의 혼합과 증점제의 특성과 도공지의 광택 발현성과 구조적 특성에 미치는 영향)

  • 박종열;이학래;김병수;정현채
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.30 no.2
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    • pp.62-73
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    • 1998
  • The aim of this work was to investigate the effects of pigment composition on the calendering response and structure of the coated paper. Calendering response of the coated paper was determined from the gloss values of the uncalendered and calendered coated papers, and the relationship between gloss and coating structure was discussed. The surface and cross section of the coating layer was observed using a scanning electron microscope to examine the coating structure. Coating layers were hardened in epoxy resin and polished with carbimet paper disc for preparing SEM samples. Maximum calendering response was obtained for the coated paper prepared from 80pph of clay and 20pph of ground calcium carbonate (GCC) as pigments. Photomicrographs of the surface and cross section of the coating layer show that clay tends to form dense coating structure, while GCC tends to form bulky coating layer.

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The Effect of Pulp type and Initial Calendering on the Characteristics of Recycled Fiber (펄프의 종류 및 초기 캘린더링이 리사이클 섬유의 특성에 미치는 영향)

  • 손상돈;안병준;백기현
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.31 no.4
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    • pp.41-48
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    • 1999
  • This study was intended to investigated the effect of pulp type and intital calendering on the properties of recycled fiber. As the number of recycling is increased, at least by the fourth recycling , the freeness of the SW-BKP and HW-BKP increased. And then that decrease after the fifth recycling. Especially the freeness of CTMP increased more rapidly than any other pulp in first recycling. And there was no difference of freeness in all kind of pulp by initial calendering . The speed of dewatering in making sheet consistetly became slow by proceeding recycling on condition of all calendering. and the order of the speed of dewatering was as followed. CTMP>HW-BKP>SW-BKP. However in case of HW-BKP, which was low -yield pulp, the tendency of the speed of dewatering was similar to that of CTMP which was high-yield pulp and had high content lignin . There was no change of fiber length and no effect of calendering by recycling of HW-BKP and CTMP. Howeverfiber length of SW-BKP generally decreased, especially in calendering of high temperature and high pressure conditions. The WRV of SW-BKP diminished by proceeding recycling but that of HW-BKP and CTMP diminished in the first recycling and then there was no change of the WRV of HW-BKP and CTMP. The contents of fines of HW-BKP consistently decreased by the fourth recycling and then increased in the fifth recycling . On the other hand there was no tendency in the content of fines of SW-BKP and CTMP by the number of recycling.

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Studies on the Printability of Hanji by Sizing and Calendering

  • Kang Jin-Ha;Seo Seung-Man;Park Seong-Cheol
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.37 no.5 s.113
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    • pp.70-77
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    • 2005
  • The development of printable Hanji is regarded as an important work to create a new demand of Hanji in information-oriented era. Hanji has rougher surface, huger absorption of ink and lower optical properties and printabilities than common printing papers. Improving those shortcomings of Hanji is required to be printable Hanji. Sizing and calendering have known as a way to make properties of paper good. Accordingly, this research was performed to find out useful sizing agents for reforming its drawbacks. Four sizing agents (CMC, com starch, PVA, AKD) were used in this research. The optical properties and the printabilities of sized Hanji were tested. The obtained results were as follows. Based on concentration, each sizing agent was prepared. These were CMC(0.5, 1, $1.5\%$), corn starch(1, 2, $3\%$), PVA(1, 5, $10\%$), AKD(0.5, 0.1, $0.15\%$) respectively. After sizing, we performed calendering treatment with pressure of 0.5, $1\;kgf/cm^2$. All the sizing agents and calendering treatment improved the properties of Hanji to some extent. Particularly, com starch was good for gloss. In case of printability, $1\%$ AKD with $1\;kgf/cm^2$ was recommendable for typography ink density, $3\%$ com starch with $0.5\;kgf/cm^2$, inkjet ink density, $2\%$ com starch with $0.5\;kgf/cm^2$, inkjet ink girth. PVA and AKD without calendering were counter-effective agents for inkjet ink density. Printable Hanji is required to have not only better surface strength enough to appear non-picking, higher ink density and lower show-through than base paper but also the lowest ink girth in comparison with base paper. When referring to them, efficient sizing agents were regarded as $0.1\%$ AKD with $1\;kgf/cm^2$, calender pressure, for typography printing and $2\%$ com starch with $0.5\;kgf/cm^2$, calender pressure, for inkjet printing.