• Title/Summary/Keyword: brittle materials

검색결과 711건 처리시간 0.033초

실험계획법을 이용한 세라믹재료의 연삭특성 (Grinding Characteristics of Ceramic using the Experimental Plan Method)

  • 정을섭;김성청;소의열;이근상
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2002년도 춘계학술대회 논문집
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    • pp.938-942
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    • 2002
  • This paper has studied to obtain the grinding characteristics and optimal grinding renditions of ceramic materials in the grinding with diamond wheel by the experimental plan method. The load on wheel by varying the feed rate was related with the surface roughness due to the minute destruction phenomenon of grains for the Si$_3$${N^4} and Zr{O_2}$. The depth of cut is related with the surface roughness because the grinding is carried out by grain shedding process due to the brittle fracture phenomenon for the ${Al_2}{O_3}$. The major factors affecting the surface roughness and the optimum grinding conditions were obtained with minimum experiments using the experimental plan method.

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STD61 열간 금형강의 고온피로거동에 관한 연구 (A Study on the High Temperature Fatigue Behavior of Hot Forging Die STD61 Steel)

  • 여은구;이태문;이용신
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2002년도 춘계학술대회 논문집
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    • pp.711-714
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    • 2002
  • Although recent research of metallic materials in high temperature fatigue have been much accomplished, many studies about brittle material as a die steel in high temperature fatigue does not have been reported. Especially, the study on the fatigue behavior over the transformation temperature is not studied sufficiently because of its difficult analysis and experiment. Therefore, reliable results of brittle material in high temperature fatigue behavior are needed. In this paper, stress-strain curves and stress-life curves in die STD61 steel at 700 and 900 are carefully examined, as the basic experimental data are used to predict from fatigue life over 700.

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$Si_3N_4-hBN$ 머시너블 세라믹의 R-curve 거동분석과 가공성 평가 (Evaluation of R-curve Behavior Analysis and Machinability of $Si_3N_4-hBN$ Machinable Ceramics)

  • 장성민;조명우;조원승;이재형
    • 한국정밀공학회지
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    • 제21권1호
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    • pp.61-70
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    • 2004
  • Generally, ceramics are very difficult-to-cut materials because of its high strength and hardness. The machining process of ceramics can be characterized by cracking and brittle fracture. In the machining of ceramics, edge chipping and crack propagation are the principal reasons to cause surface integrity deterioration. Such phenomenon can cause not only poor dimensional and geometric accuracy, but also possible failure of the ceramic parts. Ceramics can be machined with traditional method such as grinding and polishing. However, such processes are generally cost-expensive and have low material removal rate. Thus, in this paper, to overcome these problems. BN powder, which gives good cutting property, is added for the fabrication of machinable ceramics by volume of 5,10,15,20,25 and 30%. And, mechanical properties, R-curve behavior and machining tests are carried out to evaluate the machining properties of the manufactured machinable ceramics.

매크로 탄성 계수에 미치는 마이크로 크랙의 영향 평가 (An Evaluation of the Effect of Micro-cracks on Macro Elastic Moduli)

  • 강성수;김홍건
    • 한국공작기계학회논문집
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    • 제15권5호
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    • pp.97-103
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    • 2006
  • A meso-scale analysis method using the natural element method, which is a kind of meshless method, is proposed for the analysis of material damage of brittle microcracking solids such as ceramic materials, concrete and rocks. The microcracking is assumed to occur along Voronoi edges in the Voronoi diagram generated using the nodal points as the generators. The mechanical effect of microcracks is considered by controlling the material constants in the neighborhood of the microcracks. The macro elastic moduli of anisotropic as well as isotropic solids containing a number of randomly distributed microcracks are calculated in order to demonstrate the validity of the proposed method.

Dynamic Fracture Toughness of Chevron-notch Ceramic Specimens measured in Split Hopkinson Pressure Bar

  • Lee, Yeon-Soo;Yoon, Young-Ki;Yoon, Hi-Seak
    • International Journal of Precision Engineering and Manufacturing
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    • 제3권3호
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    • pp.69-75
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    • 2002
  • Measuring dynamic fracture toughness of brittle and small ceramic specimen is very difficult in a SHPB (Split Hopkinson Pressure Bar). As a countermeasure to this difficulty, a dynamic fracture toughness measuring method by the Chevron-notch ceramic specimen was proposed. Tested chevron specimens were of Chevron notch angles of 90$^{\circ}$, 100$^{\circ}$ and 110$^{\circ}$. Through finite element analysis, shape parameters of the Chevron-notch specimens according to notch angles were calculated. And the static fracture tough1ess of the Chevron-notch alumina specimen was measured as 3.8MPa√m similar to that of CT specimen with a precrack. Dynamic fracture toughness was 4.5MPa√m slightly higher than the static one. It was shown in this study that the proposed Chevron-notch specimens are valid to measure dynamic fracture toughness of extremely brittle materials such as ceramic.

레이저 열처리를 이용한 핫스탬핑 부품의 국부 연화 기술 연구 (Local Softening of Hot-stamped Parts using a Laser Heat Treatment)

  • 김경보;정연일;김태정
    • 소성∙가공
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    • 제24권5호
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    • pp.354-360
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    • 2015
  • AHSS (Advanced High Strength Steels) has been increasingly employed by global automotive OEMs in order to satisfy strengthened regulations and reduce weight for fuel efficiency. Hot stamping using boron steels in AHSS increases not only formability but also strength. The typical hot-stamped automotive part is the center pillar that is critical for vehicle side impact. However, the hot-stamped part can be risky for the passenger safety caused by brittle fracture under a vehicle collision. The high power diode laser is suitable for the heat treatment giving AHSS increased elongation that prevents brittle fracture in car crash. Therefore, local softening by laser heat treatment for energy absorption area on the hot-stamped part improves crash-worthiness.

마이크로 크랙을 포함한 재료의 매크로 탄성 정수에 관한 자연요소해석 (Natural Element Analysis on Macro Elastic Moduli for Materials with Micro-cracks)

  • 강성수
    • Journal of Advanced Marine Engineering and Technology
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    • 제30권6호
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    • pp.716-723
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    • 2006
  • A meso-scale analysis method using the natural element method is proposed for the analysis of material damage of brittle microcracking solids. The microcracking is assumed to occur along Voronoi edges in the Voronoi diagram generated using the nodal points as the generators. The mechanical effect of microcracks is considered by controlling the material constants in the neighborhood of the micorcracks. The macro elastic moduli of isotropic solids containing a number of randomly distributed microcracks are calculated considering the effect of microcrack closure to demonstrate the validity of the proposed method.

열간 금형재의 기계적 성질과 주조금형 피로해석모델 (Mechanical Properties of Hot Working Die Steel and Fatigue Analysis Model of Casting Mold)

  • 여은구;황성식;이용신;곽시영;김정태
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2003년도 춘계학술대회 논문집
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    • pp.405-408
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    • 2003
  • Generally, the life of casting mold is limited by fatigue fracture or dimensional inaccuracy originated from wear in high temperature. Although recent research of metallic materials in high temperature fatigue have been much accomplished, many studies on brittle material as a die steel in high temperature fatigue does not have been reported. Especially, the study on the fatigue behavior over the transformation temperature is not studied sufficiently because of its difficult analysis and experiment. Therefore, reliable results of brittle material in high temperature fatigue behavior are needed. In this paper, stress-strain curves and stress-life curves in die STD61 steel are carefully examined between room temperature and 90$0^{\circ}C$, as the basic experimental data are used to predict from fatigue life of casting mold.

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수변형 특성에 있어서 소성 모델의 응용 (An Application of Plasticity Model for Ice Deformation Characteristics)

  • 최경식
    • 한국해양공학회지
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    • 제4권2호
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    • pp.15-21
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    • 1990
  • This study focuses the mechanical deformation response predicted by the plasticity model for polycrystalline ice. To describe various deformation characteristics, ice is idealized as a perfectly plastic material using an asymptotic exponential failure criterion. This criterion is suite for describing materials which exhibit brittle deformation at low hydrostatic pressure and ductile deformation at high hydrostatic pressure. The results are compared to those of continuum damage mechanics model. Plasticity model shows good agreement with damage model and experimental results for high confining pressures even at high strain-rates which is usually considered as a brittle condition under uniaxial compression.

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수변형 특성에 있어서 소성 모델의 응용 (An Application of Plasticity Model for Ice Deformation Characteristics)

  • 최경식
    • 한국해양공학회지
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    • 제4권2호
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    • pp.165-165
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    • 1990
  • This study focuses the mechanical deformation response predicted by the plasticity model for polycrystalline ice. To describe various deformation characteristics, ice is idealized as a perfectly plastic material using an asymptotic exponential failure criterion. This criterion is suite for describing materials which exhibit brittle deformation at low hydrostatic pressure and ductile deformation at high hydrostatic pressure. The results are compared to those of continuum damage mechanics model. Plasticity model shows good agreement with damage model and experimental results for high confining pressures even at high strain-rates which is usually considered as a brittle condition under uniaxial compression.