• Title/Summary/Keyword: brake dynamometer

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Effects of the Relative Amounts of Graphite and Antimony Trisulfide (Sb$_2$S$_3$) on Brake Performance of Non-asbestos Organic (NAO) Type Brake Linings (흑연과 삼황화안티몬의 상대적인 함량에 따른 비석면 유기질 마찰재의 제동특성에 관한 연구)

  • Kim, Seong-Jin;Jang, Ho
    • Tribology and Lubricants
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    • v.17 no.5
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    • pp.351-357
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    • 2001
  • Tribological behavior of NAO type brake linings containing different volume ratios of graphite and Sb$_2$S$_3$ was investigated using a scale dynamometer. Three different test modes consisting of stop, drag, and fade tests were employed to elucidate the effect of the solid lubricants on brake performance. Results of this work showed that the two solid lubricants, graphite and Sb$_2$S$_3$, significantly affected friction characteristics at various braking situations. Compared with the brake linings containing a single lubricant, the brake linings containing both solid lubricants showed better friction stability due to the synergistic effect of the two disparate lubricants during the stop and the drag test. In particular, in the case of containing two solid lubricants, the brake lining with higher contents of graphite showed better fade resistance than others.

Experimental Investigation on Friction Performance of Brake Linings with Two Different Solid Lubricants (두 종의 고체윤활제에 따른 마찰재의 마찰성능에 관한 실험적 고찰)

  • Kim, Seong-Jin;Bae, Eun-Gap;Yoon, Ho-Gyu;Jang, Ho
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2001.06a
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    • pp.72-78
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    • 2001
  • An experimental investigation was conducted to examine the tribological behavior of NAO (non-asbestos organic) type brake linings containing different volume ratios of graphite and antimony trisulfide (Sb$_2$S$_3$). In order to investigate the effect of the solid lubricants on brake performance, three different friction tests (pressure, speed, and temperature sensitive tests) were carried out using a scale dynamometer. The test results showed that the friction characteristics were strongly affected by the type and the amount of solid lubricants in the brake lining. It was found that the brake linings with both solid lubricants were better in friction stability due to the complementary role of the two disparate lubricating properties at various pressure and speed conditions. In particular, the brake lining containing higher concentrations of graphite showed better fade resistance than others during high temperature friction test.

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Developments and Test of Brake-By-Wire System for Aircraft (항공기용 Brake-By-Wire System 개발 및 시험)

  • Jeon, Jeong-Woo;Woo, Gui-Aee;Lee, Ki-Chang;Hwang, Don-Ha;Kim, Yong-Joo
    • Proceedings of the KIEE Conference
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    • 2004.07d
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    • pp.2155-2157
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    • 2004
  • 본 논문은 항공기용 Brake-By-Wire System 개발을 위한 설계 및 제작 그리고 시험에 관한 내용을 다루고 있다. 개발된 디지털제어기(Digital Control Unit)는 기본적인 제동기능 외에 Anti-skid 기능, Locked Wheel Protection 기능, Touchdown Protection 기능 등을 수행할 수 있다. 기능의 수행검중을 위해 실시간 HILS (Hardware In the Loop Simulation) 시험 및 Dynamometer 시험을 실시하여, 개발된 Brake-By-Wire System의 기능 및 성능을 확인하였다.

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Combustion and Exhaust Emission Characteristics of Bio-Ethanol Fuel(E100) in SI Engine (SI 엔진에서 바이오에탄올 연료(E100)의 연소 및 배기특성)

  • Ha, Sung-Yong;Lee, Chang-Sik
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.32 no.8
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    • pp.582-588
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    • 2008
  • An experimental investigation was conducted to investigate the effect of Bio-ethanol fuel on the engine performance and exhaust emission characteristics under various engine operating conditions. To investigate the effect of bio-ethanol fuel, the commercial 1.6L SI engine equipped with 4 cylinder was tested on EC dynamometer. The engine performance including brake torque, brake specific fuel consumption, and barke specific energy consumption of bio-ethanol fuel was compared to those obtained by pure gasoline. Furthermore, the exhaust emissions were analyzed in terms of regulated exhaust emissions such as unburned hydrocarbon, oxides of nitrogen, and carbon monoxide.Result of this work shows that the effect of blending of ethanol to gasoline caused drastic decrease of emissions under various operating conditions. Also, improved engine performance such as brake torque and brake power were indicated for bio-ethanol fuel.

Study on the frictional heat between wheel tread and brake shoe of EMU (도시철도 차량의 차륜답면-제륜자간 제동 마찰열에 관한 연구)

  • Yoon Cheon-Joo;Kim Seong-Keol;Goo Byeong-Choon
    • Proceedings of the KSR Conference
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    • 2005.11a
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    • pp.88-93
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    • 2005
  • Frictional heat generates when the brake shoes are in contact with wheel tread under high pressure for EMU's speed control, stopping, and deceleration. Such a frictional heat has a significant effect on the wheel tread. In order to analyze the characteristics of frictional heat and measure the amount of the generated heat, tests by using a brake dynamometer and for running vehicles are carried out. In addition, finite element analysis is performed to simulate the temperature distribution and thermal analysis of the brake shoes. Through the tests and the simulations, it is found that the problems by temperature increase at tread braking are verified.

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An Experimental Study on Brake Judder via the Frequency Analysis of the Brake System and Vehicle System of a Commercial Vehicle (상용차량의 브레이크 시스템과 차량 시스템 주파수 분석을 통한 브레이크 저더의 실험적 고찰)

  • Moon, ll-Dong;Kim, Jong-Dae;Oh, Chae-Youn
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.31 no.12
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    • pp.1131-1138
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    • 2007
  • This paper studies experimentally on the building-up process for the amplitude of a commercial truck vibration induced by brake judder. A front axle drum equipped with a drum brake system is utilized for this experiment. A brake dynamo test, a real vehicle ride test and a real vehicle braking test are performed for the analysis of brake judder. The brake dynamo test measures judder by applying brake chamber pressures of 1, 2 and 3 bar at initial brake pad temperatures of $100^{\circ}C$ and $150^{\circ}C$. In order to assess the vertical acceleration at the front axle, the real vehicle ride test on a straight test road with velocities of 20, 40, 60 and 80 km/h is performed. The real vehicle braking test is carried out at the deceleration rate of 0.2g from a velocity of 90km/h for evaluating the vertical, lateral and longitudinal accelerations both at the front axle and at the cab floor under the driver's seat. The magnitudes and frequencies of the measured peak accelerations from the brake dynamo test, the real vehicle ride test and the real vehicle braking test are comparatively analyzed. This paper shows that the vibration produced by brake judder is built up due to the brake system's peak acceleration frequency being close to the vehicle ride mode's frequency.

Effect of the Amount of a Lubricant and an Abrasive in the Friction Material on Friction Characteristics (자동차 제동시 나타나는 마찰특성에 관한 연구(I. 고체 윤활제($Sb_2S_3$)와 연마제($ZrSiO_4$)의 함량에 따른 영향)

  • Jang, Ho
    • Tribology and Lubricants
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    • v.13 no.1
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    • pp.34-41
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    • 1997
  • Frictional behavior of three automotive friction materials (brake pads) containing different amounts of antimony trisulfide ($Sb_2S_3$) and zirconium silicate ($ZRSiO_4$) were investigated using a front brake system. The friction materials were tested on a brake dynamometer (dyno) with gray cast iron rotors. The dynamometer(dyno) test simulated the dragging of a ehicle maintaining 70 km/h and vehicle stops from 100 km/h using 20 different combinations of initial brake temperature (IBT) and input pressure (IP). The results showed a strong influence of the relative amount of $Sb_2S_3$ and $ZrSiO_4$ in friction materials on friction characteristics. Friction stability was improved with the higher concentration of $Sb_2S_3$ in the friction material. Torque variation during drag cycle was increased with an increase of the $ZrSiO_4$ concentration in the friction material. Average friction coefficient and the wear rate of the friction material increased by using more aggressive friction materials containing more $ZrSiO_4$ and less $Sb_2S_3$. Generation of the disk thickness variation (DTV) increased when friction materials with higher concentration of $ZrSiO_4$ were used Careful examination of DTV change showed that aggressiveness of the friction material played an important role in determining torque variation.

Effects of Copper and Copper-Alloy on Friction and Wear Characteristics of Low-Steel Friction Material (로우스틸 마찰재의 마찰 및 마모특성에 미치는 구리계 재료의 영향)

  • Jung, Kwangki;Lee, Sang Woo;Kwon, Sungwook;Choi, Sungwoo;Lee, Heeok
    • Tribology and Lubricants
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    • v.36 no.4
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    • pp.207-214
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    • 2020
  • In this study, we investigated the effects of copper and copper-alloy on the frictional and wear properties of low-steel friction material. The proportions of copper and copper-alloy in the brake friction materials used in passenger cars are very high (approximately 5-20% weight), and these materials have significant effects on friction and wear characteristics. In this study, the effects of cupric ingredients, such as the copper fiber and brass fiber, are investigated using the friction materials based on commercial formulations. After the copper and brass fibers from the same formulation were removed, the frictional and wear characteristics were evaluated to determine the influence of the copper and copper-alloy. We evaluated the frictional and wear characteristics by simulating various braking conditions using a 1/5 scale dynamometer. The results show that the friction material containing copper and brass fibers have excellent frictional stability and a low wear rate compared to the friction material that does not contain copper and brass fibers. These results are attributed to the excellent ductility, moderate melting point, high strength, and excellent thermal conductivity of copper and copper-alloy. We analyzed the surfaces of the friction materials before and after the performing the friction tests using a scanning electron microscope-energy dispersive X-ray spectroscope, confocal microscope, and roughness tester to verify the frictional behavior of copper and copper-alloy. In future studies, it will be applied to the development of copper-free friction materials based on the results of this study.

A Commercial Development of Ultrasonic Fuel Feeding System for Low Pollution and High Performance in Diesel Automobile (디젤자동차의 저공해(低公害), 고출력용(高出力用) 초음파(超音波) 연료공급장치(燃料供給裝置)의 상용화(商用化) 개발(開發))

  • Jung, M.J.;Cho, K.S.;Lee, G.Y.;Ryu, J.I.
    • Transactions of the Korean Society of Automotive Engineers
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    • v.3 no.2
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    • pp.122-129
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    • 1995
  • This is an experimental study on the chassis dynamometer and high way road testing during a severe winter and summer season. Results obtained to compare with the ultrasonic fuel feeding system and conventional fuel system in diesel automobile engine. The results were as followers in case of the ultrasonic fuel feeding system. 1. In chassis dynamometer testing during given vehicle speeds, output were increased from 4.6 to 11.43%, brake specific fuel consumption were increased from 6 to 19%, smoke were decreased from 16.7 to 50%. 2. The running fuel consumption ratio in high way road test were decreased by 15.3% at a severe summer and 20.2% at a severe winter.

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