• 제목/요약/키워드: brake dynamometer

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패드 접촉강성 변화에 따른 FE스퀼해석법 및 실험 검증 (Investigation of Brake Squeal with Contact Stiffness Variation Using Experiment and FE Simulation)

  • 박기완;남재현;강재영
    • 대한기계학회논문집A
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    • 제41권5호
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    • pp.345-352
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    • 2017
  • 본 논문은 스퀼 시험을 통해 압력 변화에 의해 발생하는 스퀼 소음을 계측하고, 발생된 스퀼 소음을 FEM 복소수 고유치 해석으로 모드연성 불안정성을 구현하였다. FEM 해석에서 압력 변화에 따른 스퀼주파수 변화를 근사하기 위해서 접촉강성 변화에 의한 스퀼 민감도를 예측하고, 잠재적인 스퀼 모드를 유추하였다. 스퀼 실험 결과 1 kHz, 2.5 kHz, 3.5 kHz, 4 kHz 근방에서 스퀼 소음이 발생하였으며, 압력이 증가함에 따라 스퀼 주파수가 다소 증가되었다. FEM 해석 결과 접촉강성 변화에 따른 유사한 스퀼모드 및 민감도를 예측하였고, 해석시 접촉강성 변화가 스퀼실험에서의 압력증가 효과를 근사할 수 있음을 보였다.

자동차 브레이크용 마찰재 내의 강철섬유, 지르콘, 캐슈가 크립 그론에 미치는 영향 (Effects of Steel Fiber, Zircon, and Cashew in the Brake Friction Materials on Creep Groan Phenomena)

  • 장호;이강선;이은주;정근중;송현우
    • Tribology and Lubricants
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    • 제23권6호
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    • pp.278-282
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    • 2007
  • Friction characteristics of a low-steel friction material were examined to investigate creep groan phenomena. The amount of three ingredients (steel fiber, $ZrSiO_4$, cashew) were changed to produce test specimens using a constrained mixture design. Tribological properties of the friction material specimens were obtained by using a 1/5 scale dynamometer. Results showed that the amount of three different ingredients strongly affected the level of friction coefficient and the difference between the static friction coefficient and the kinetic friction coefficient $({\Delta}{\mu}).\;ZrSiO_4$ and steel fiber tended to increase the average friction coefficient and aggravated the stick-slip phenomena suggesting high creep groan propensity. On the other hand, cashew tended to decrease average friction coefficient and ${\Delta}{\mu}$.

14톤급 휠 굴삭기 차축용 습식 다판 디스크 브레이크의 마찰특성 평가 (Estimation of Friction Characteristics of Wet-type Multiple Disc Brakes for Axle of 14 Ton Class Wheel Excavator)

  • 조연상;박흥식;홍성진;최병운;배명호
    • Tribology and Lubricants
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    • 제23권6호
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    • pp.312-317
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    • 2007
  • In general, a brake system of axle for heavy duty machine as a wheel excavator makes use of wet-type multiple disk brakes. These disk bakes are very important parts of heavy duty machine because they are advanced in durability and braking power, and can be designed compactly. Thus, we designed and made wet-type multiple disk brakes of axle for the 14ton class wheel excavator to be localization of these imported all. These disk brakes were made a comparative test with the existing disk brakes by the SAE No.2 dynamometer, and the friction characteristics as dynamic and static friction coefficient and wear depth of friction paper were measured.

커먼레일 디젤기관에서 BDF 20%에 대한 내구특성 (The Durability Characteristics for BDF 20% in a Common Rail Diesel Engine)

  • 최승훈;오영택
    • 한국자동차공학회논문집
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    • 제19권4호
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    • pp.32-37
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    • 2011
  • Biodiesel fuel is already remarkable alternative fuel in many countries. So, many studies are performed on the environmental or economic effects as well as the characteristics of diesel engine fueled biodiesel in combustion and emission. In this study, an CRDI diesel engine used to commercial vehicle was fueled with diesel fuel and 20% biodiesel blended fuel (BDF 20%) with city mode in excess of 300 hours. Engine dynamometer testing was completed at regularly scheduled intervals to monitor the engine performance and exhaust emissions. The engine performance and exhaust emissions were sampled at 1 hour interval for analysis. To check the engine parts (valve and injector), the engine was inspected after test. It was concluded that there were no unusual deteriorations of the engine, or any unusual changes in engine power and exhaust emissions in spite of operation of 300 hours with BDF 20%.

Performance and emission characteristics of biodiesel blends in a premixed compression ignition engine with exhaust gas recirculation

  • Kathirvelu, Bhaskar;Subramanian, Sendilvelan
    • Environmental Engineering Research
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    • 제22권3호
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    • pp.294-301
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    • 2017
  • This paper is based on experiments conducted on a stationary, four stroke, naturally aspirated air cooled, single cylinder compression ignition engine coupled with an electrical swinging field dynamometer. Instead of 100% diesel, 20% Jatropha oil methyl ester with 80% diesel blend was injected directly in engine beside 25% pre-mixed charge of diesel in mixing chamber and with 20% exhaust gas recirculation. The performance and emission characteristics are compared with conventional 100% diesel injection in main chamber. The blend with diesel premixed charge with and without exhaust gas recirculation yields in reduction of oxides of nitrogen and particulate matter. Adverse effects are reduction of brake thermal efficiency, increase of unburnt hydrocarbons (UBHC), carbon monoxide (CO) and specific energy consumption. UBHC and CO emissions are higher with Diesel Premixed Combustion Ignition (DPMCI) mode compared to compression ignition direct injection (CIDI) mode. Percentage increases in UBHC and CO emissions are 27% and 23.86%, respectively compared to CIDI mode. Oxides of nitrogen ($NO_x$) and soot emissions are lower and the percentage decrease with DPMCI mode are 32% and 33.73%, respectively compared to CIDI mode.

금속계 마찰재와 제동디스크 간의 마찰특성 연구 (Study of Tribological Characteristics Between Metallic Friction Materials and Brake Disk)

  • 김상호;이희성
    • 한국철도학회논문집
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    • 제12권1호
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    • pp.72-80
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    • 2009
  • 소형 다이나모 시험기를 이용하여 4종류의 금속계 소결마찰재와 내열합금 디스크간의 마찰특성을 평가하였다. 고속철도용 소결마찰재는 항공기용 소결마찰재 보다 높은 마찰계수와 마찰계수 안정성을 나타내며, 마모량도 적었다. 또한, 동합금 기지 마찰재는 철계 기지 마찰재보다 마찰면의 온도가 급격히 상승하면 냉각도 빨리 이루어졌다. 시험 후 모든 마찰면에서 Fe 기지의 산화피막이 형성되었고, 산회피막에 따라 마찰특성이 달라졌으며, 마찰면에서는 정상마 모분이 일부가 마찰면 단차부에서 트랩되는 것을 확인하였다.

스파크 점화 엔진에서 희박연소의 전자제어 히스테리시스 현상에 관한 실험적 연구 (A Experimental Study on the Electronic Control Hysteresis Phenomenon of Lean Burn in Spark Ignition Engine)

  • 김응채;김판호;서병준;김치원;이치우
    • Journal of Advanced Marine Engineering and Technology
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    • 제28권3호
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    • pp.475-481
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    • 2004
  • Recently it is strongly required on lower fuel consumption. lower exhaust emission, higher engine performance. and social demands in a spark ignition gasoline engine. In this study. the experimental engine used at test. it has been modified the lean burn gasoline engine. and used the programmable engine management system, and connected the controller circuit which is designed for the engine control. At the parametric study of the engine experiment, it has been controlled with fuel injection, ignition timing. swirl mode, equivalence ratio engine dynamometer load and speed as the important factors governing the engine performance adaptively. It has been found the combustion characteristics to overcome the hysteresis phenomena between normal and lean air-fuel mixing ranges. by mean of the look-up table set up the mapping values. at the optimum conditions during the engine operation. As the result, it is found that the strength of the swirl flow with the variation of engine speed and load is effective on combustion characteristics to reduce the bandwidth of the hysteresis regions. The results show that mass fraction burned and heat release rate pattern with crank angle are reduced much rather, and brake specific fuel consumption is also reduced simultaneously.

압축비 변경에 따른 CNG차량의 성능특성 연구 (Performance Characteristics of CNG Vehicle at Various Compression Ratios)

  • 김봉석;이영재;고창조
    • 에너지공학
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    • 제5권1호
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    • pp.42-49
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    • 1996
  • 천연가스는 기존 내연기관의 구조를 크게 변경시키지 않고도 사용이 가능하며, 저공해성, 안전성, 내구성 등에 있어서 우수한 특성을 가지고 있고, 매장량이 풍부하다는 점에서 자동차용 대체연료로서 유망시 되고 있다. 본 연구에서는 기존 가솔린 기관을 CNG 전용기관으로 개조한 후, 공연비, 점화시기 등과 같은 기관 운전조건들을 최적화한 CNG전용기관을 기존 가솔린차량에 탑재하여, 샤시동력계상에서 연료소비량 및 배기배출물 농도를 측정·비교하였다. 또한, 실도로상에서 가속성, 운전성 등의 차량 주행특성에 대해서도 평가하였다. 그 결과, 시작 CNG차량의 경우에는 가솔린 차량에 비하여 연비는 향상되었고 배기배출물은 저감되었으나 출력은 약간 감소되었다.

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상용 커먼레일 디젤기관에서 바이오디젤유(20%) 적용시 내구특성 및 배기배출물 특성 연구 (A Study on Characteristics for Emission Characteristics and Durability with Biodiesel Fuel(20%) in a Commercial Common Rail Type Diesel Engine)

  • 최승훈;오영택
    • 한국자동차공학회논문집
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    • 제15권4호
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    • pp.61-66
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    • 2007
  • A CRDI diesel engine used to commercial vehicle was fueled with 20% biodiesel fuel(BDF 20) in excess of 150 hours. Engine dynamometer testing was completed at regularly scheduled intervals to monitor the engine performance and exhaust emissions. The engine performance and exhaust emissions were sampled at 1 hour interval for analysis, Also, BSEC with BDF 20 resulted in lower than with diesel fuel. Since the biodiesel fuel used in this study includes oxygen of about 11%, it could influence the combustion process strongly. So, BDF 20 resulted in lower emissions of carbon monoxide, carbon dioxide, and smoke emissions without special increase of oxides of nitrogen than diesel fuel. It was concluded that there was no unusual deterioration of the engine, or any unusual change in exhaust emissions from using the BDF 20.

소형 전기자동차 CAN 데이터 기반의 시뮬레이션 모델 개발 (Development of a Simulation Model based on CAN Data for Small Electric Vehicle)

  • 이홍진;차준표
    • 한국분무공학회지
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    • 제27권3호
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    • pp.155-160
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    • 2022
  • Recently, major developed countries have strengthened automobile fuel efficiency regulations and carbon dioxide emission allowance standards to curb climate change caused by global warming worldwide. Accordingly, research and manufacturing on electric vehicles that do not emit pollutants during actual driving on the road are being conducted. Several automobile companies are producing and testing electric vehicles to commercialize them, but it takes a lot of manpower and time to test and evaluate mass-produced electric vehicles with driving mileage of more than 300km on a per-charge. Therefore, in order to reduce this, a simulation model was developed in this study. This study used vehicle information and MCT speed profile of small electric vehicle as basic data. It was developed by applying Simulink, which models the system in a block diagram method using MATLAB software. Based on the vehicle dynamics, the simulation model consisted of major components of electric vehicles such as motor, battery, wheel/tire, brake, and acceleration. Through the development model, the amount of change in battery SOC and the mileage during driving were calculated. For verification, battery SOC data and vehicle speed data were compared and analyzed using CAN communication during the chassis dynamometer test. In addition, the reliability of the simulation model was confirmed through an analysis of the correlation between the result data and the data acquired through CAN communication.