• Title/Summary/Keyword: bottleneck in management

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Optimal Machine Operation Planning under Time-based Electricity Rates (시간대별 차등 전기요금을 고려한 최소비용 장비운용계획)

  • Kim, Inho;Ok, Changsoo
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.37 no.4
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    • pp.63-71
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    • 2014
  • As power consumption increases, more power utilities are required to satisfy the demand and consequently results in tremendous cost to build the utilities. Another issue in construction of power utilities to meet the peak demand is an inefficiency caused by surplus power during non-peak time. Therefore, most power company considers power demand management with time-based electricity rate policy which applies different rate over time. This paper considers an optimal machine operation problem under the time-based electricity rates. In TOC (Theory of Constraints), the production capacities of all machines are limited to one of the bottleneck machine to minimize the WIP (work in process). In the situation, other machines except the bottleneck are able to stop their operations without any throughput loss of the whole manufacturing line for saving power utility cost. To consider this problem three integer programming models are introduced. The three models include (1) line shutdown, (2) block shutdown, and (3) individual machine shutdown. We demonstrate the effectiveness of the proposed IP models through diverse experiments, by comparing with a TOC-based machine operation planning considered as a current model.

A AGV time-oriented Job Dispatching Methodology for Preventing the Tardiness (납기지연시간 단축을 위해 AGV 시간을 고려한 작업할당 방법)

  • Kim, Geun-Hyung;Ko, Hyo-Heon;Baek, Jun-Geol
    • Journal of the Korea Safety Management & Science
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    • v.13 no.4
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    • pp.125-137
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    • 2011
  • Customers are generally requiring a variety of products, earlier due date, and lower price. A manufacturing process needs the efficient scheduling to meet those customer's requirements. This study proposes the novel algorithm named MJA(Minimum Job completion time and AGV time) that increases the performance of machines and AGV(Automated Guided Vehicles) in many kinds of job types. MJA optimizes the bottleneck of machines and efficiency of AGV with considering two types of dispatching at the same time. Suggested algorithm was compared with existing heuristic methods by several simulations, it performed better for reducing the time of tardiness.

Evaluation of Appointment Policy and Scheduling Rule for a Dental Clinic Based on Computer Simulation (시뮬레이션을 이용한 치과의원의 예약정책과 스케줄링 규칙 평가)

  • Lee, Jong-Ki;Kim, Myeng-Ki;Ha, Byung-Hyun
    • Korea Journal of Hospital Management
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    • v.16 no.4
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    • pp.161-182
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    • 2011
  • In today's competitive dental markets, it is of paramount importance to improve service quality and at the same time to use scarce resource efficiently. In this study, we present appointment policies and scheduling rules for private dental clinics to reduce the waiting time of patients and to increase the revenue by utilizing resource more effectively. This study validates the proposed appointment policies and scheduling rules based on simulation models. We show that the bottleneck-based appointment policy is the most effective among appointment policies, followed by the multiple-block appointment one. The shortest processing time among scheduling rules contributes most to the performance of the appointment system.

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A Exploratory Study on the Factor Affecting the Depression of Immigrant Labor: The Case of Myanmar Male Immigrant Labor (이주노동자의 우울감에 영향을 미치는 요인에 관한 탐색적 연구: 제조업 미얀마남성이주노동자의 경우)

  • Yun, Yeong-Sam;Lee, Jeong-Sik;Khine, Wei-Wei
    • Asia-Pacific Journal of Business
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    • v.12 no.4
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    • pp.135-151
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    • 2021
  • Purpose - This paper analyzes the effect of factors affecting the depression of immigrant labor by the exploratory multivariate model empirically. Design/Methodology/Approach - We review results of precedent studies theoretically and implement empirical study by using the questionnaire data of Myanmar male immigrant labor. Findings - As the result of empirical study, the factor affecting the depression of immigrant labor significantly at p<0.5 level are 'interpersonal trouble in company', 'unjust wage' and 'bottleneck to life'. Also 'unjust treatment' and 'anxiety(of health)' are affecting factors significantly at p<0.1. Research Implications - Managerial implications are as follow. Firstly, employers have to reduce 'interpersonal trouble in company', 'unjust wage' and 'unjust treatment'. Secondly, gonernment have to support to reduce 'bottleneck to life' and 'anxiety(of health)'. Academic implications are as follow. Firstly, factors that are studied exploratively have to be tested by systematic empirical study. Secondly, which of short-term, lagged or cumulative is the nature of the affecting effect and the reciprocal relationship between depression and factors affecting the depression has to be studied empirically.

Performance Analysis of the Distributed Location Management Scheme in Large Mobile Networks

  • Lee, Dong-Chun;Kim, Hong-Jin;Lee, Jong-Chan;Lin, Yi-Bing
    • Journal of Information Processing Systems
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    • v.1 no.1 s.1
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    • pp.55-61
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    • 2005
  • In this paper we propose a distributed location management scheme to reduce the bottleneck problem of HLR in Large Mobile Networks (LMN). Using analytical modeling and numerical simulation, we show that replicating location information is both appropriate and efficient for small mobile networks. Then, we extend the scheme in a hierarchical environment to reduce the overhead traffic and scale to LMN. In numerical results, we show the superiority of our scheme compared to the current IS-95 standard scheme in IMT-2000 networks.

Feeder Re-assign Problem in a Surface Mount Device with a Piano-Type Multi-Headed Gantry

  • Tae, Hyunchul;Kim, Byung-In
    • Industrial Engineering and Management Systems
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    • v.12 no.4
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    • pp.330-335
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    • 2013
  • A surface mount device (SMD) assembles electronic components on printed circuit boards (PCB). Since a component assembly process is a bottleneck process in a PCB assembly line, making an efficient SMD plan is critical in increasing the PCB assembly line productivity. Feeder assignment is an important part of the SMD plan optimization. In this paper, we propose a feeder re-assign improvement algorithm for a specific type of SMD machine with a piano type multi-head gantry. Computational results on some real-world benchmark data sets show the effectiveness of our proposed algorithm.

A Study of JIT-GT Composite Plant Layout (JIT-GT 혼합설비 배치에 관한 연구)

  • Park Jin Hong;Yang Kwang Mo;Cho Jung Hyun;Kang Kyung Sik
    • Proceedings of the Safety Management and Science Conference
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    • 2004.11a
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    • pp.47-51
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    • 2004
  • Facility layout for enterprise's competitive power strengthening and construction of offensive manufacture line and direction presentation for design of production management system that is new by operation improvement according to S company. In enterprise in JIT(Just in Time) system of leading persons affecting in productions among a lot of habitat factor analyze. It is that through equipment Layout among those factors enterprise my problem improve and serves enterprise's absolute ability cultivation. Even if it is JIT production main point that affect to apply the modular production to productive system among at equipment Layout, lot size, bottleneck session etc. worker's multi-function anger, change of demand factor and productive capacity add. 'S' Through enterprise's example, I wish to establish Korean medium and small enterprises' manufacturing industry style equipment Layout model by taken place effect interpretation.

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Monitoring and Scheduling Methods for MIMO-FIFO Systems Utilizing Max-Plus Linear Representation

  • Goto, Hiroyuki;Masuda, Shiro
    • Industrial Engineering and Management Systems
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    • v.7 no.1
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    • pp.23-33
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    • 2008
  • This paper proposes an approach to monitoring and scheduling methods for repetitive MIMO-FIFO DESs. We use max-plus algebra for modeling and formulation, known as an effective approach for controller design for this type of system. Because a certain type of linear equations in max-plus algebra can represent the system's behavior, the principal concerns in past researches were how to solve the equations. However, the researches focused mainly on analyses of the relation between inputs and outputs of the system, which implies that the changes or the slacks of internal states were not clarified well. We first examine several properties of the corresponding state variables, which contribute to finding and tracing the float times in each process. Moreover, we provide a rescheduling method that can take into account delays or changes of the internal states. These methods would be useful in schedule control or progress management.

Research on The Implementation of Smart Factories through Bottleneck improvement on extrusion production sites using NFC (NFC를 활용한 압출생산현장의 Bottleneck 개선을 통한 스마트팩토리 구현 연구)

  • Lim, Dong-Jin;Kwon, Kyu-Sik
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.22 no.2
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    • pp.104-112
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    • 2021
  • For extrusion processes in the process industry, the need to build smart factories is increasing. However, in most extrusion production sites, the production method is continuous, and because the properties of the data are undeed, it is difficult to process the data. In order to solve this problem, we present a methodology utilizing a near field communication (NFC) sensor rather than water-based data entry. To this end, a wireless network environment was built, and a data management method was designed. A non-contact NFC method was studied for the production performance-data input method, and an analysis method was implemented using the pivot function of the Excel program. As a result, data input using NFC was automated, obtaining a quantitative effect from reducing the operator's data processing time. In addition, using the input data, we present a case where a bottleneck is improved due to quality problems.

Evaluation Model of the Value of Process Redesign: A Case Study of Manufacturing Company (프로세스 재설계에 대한 가치평가모형: 제조업체 사례연구)

  • 이상재
    • Journal of the Korean Operations Research and Management Science Society
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    • v.24 no.4
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    • pp.81-94
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    • 1999
  • Organization change projects such as Business Process Redesign(BPR) have been implemented by many firms for enhancing their organizational performance. However, management is reluctant to initiate these projects due to enterprise-wide impact and steeper project cost than the traditional system development projects. Thus, there emerges a need to accurately assess the value of the redesigned organizational process for the successful implementation of BPR projects. The purpose of this study is to assess the value of process redesign in the point of resource utilization and allocation, and cycle time and cost reduction. The candidate process and the design alternatives are identified from organizational requirements analysis. The variables and their relations are defined to perform task activity analysis, bottleneck analysis, cycle cost analysis, and resource utilization analysis. A Case study of a manufacturing company indicates that the assessments method proposed in this study is a promising approach to identify the business alternative process that lead to the highest organizational performance.

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