• Title/Summary/Keyword: bolt-deformation

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A Finite Element Analysis on Cylinder Liner Deformation of a Diesel Engine (디젤기관 실린더 라이너 변형에 대한 유한요소 해석)

  • Sangho Ahn
    • Journal of Auto-vehicle Safety Association
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    • v.6 no.1
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    • pp.33-40
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    • 2014
  • In this study the cylinder liner deformation which is one of the most influencing factors in a diesel engine oil consumption was performed by the finite element analysis on the basic designed structure consisting of the cylinder block, head and liners under the conditions of assembly, thermal and gas loads. Compared with a large number of other cylinder blocks showing remarkable harmonic orders of the liner distortion, results are excellent. Namely. the higher harmonic order amplitudes of the radial liner deformation amount to 1 ~ 2㎛ maximally. The main reason lies in the relatively large wall thickness of the liner which amounts to 8.2% of the bore diameter. Besides, a very stiff and symmetrical cylinder block design in combination with a bolt force introduction approximately 1.5mm below the block top deck have a further share on these results. Therefore excellent low oil consumption can be expected.

Development of Advanced Mechanical Analysis Models for the Bolted Connectors under Cyclic Loads (반복하중을 받는 볼트 연결부에 대한 역학적인 고등해석 모델의 개발)

  • Hu, Jong Wan
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.33 no.1
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    • pp.101-113
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    • 2013
  • This paper intends to develop mechanical analysis models that are able to predict complete nonlinear behavior in the bolted connector subjected to cyclic loads. In addition, experimental data which were obtained from loading tests performed on the T-stub connections are utilized to validate the accuracy of analytical prediction and the adequacy of numerical modeling. The behavior of connection components including tension bolt uplift, bending of the T-stub flange, stem elongation, relative slip deformation, and bolt bearing are simulated by the multi-linear stiffness models obtained from the observation of their individual force-deformation mechanisms in the connection. The component springs, which involve the stiffness properties, are implemented into the simplified joint element in order to numerically generate the behavior of full-scale connections with considerable accuracy. The analytical model predictions are evaluated against the experimental tests in terms of stiffness, strength, and deformation. Finally, it can be concluded that the mechanical models proposed in this study have the satisfactory potential to estimate stiffness response and strength capacity at failure.

A study on the evaluation method and reinforcement effect of face bolt for the stability of a tunnel face by a three dimensional numerical analysis (터널막장안정 평가기법 및 막장볼트의 보강효과에 관한 수치해석적 연구)

  • Kim, Sung-ryul;Yoon, Ji-Sun
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.11 no.1
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    • pp.11-22
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    • 2009
  • Tunnel excavation with several sections and appropriate auxiliary measures such as face bolt and pre-grouting are widely used in case of weak and less rigid ground for the stability of a tunnel face during excavation. This papers first described the evaluation methods proposed in technical literature to maintain the tunnel face stable, and then studied by FEM analysis whether face reinforcement is need in what degree of ground deformation and strength features for the stability of a tunnel face when excavating by full excavation with sub-bench. Lastly, a three dimensional FEM analysis was performed to study how the tunnel face itself and the ground around the tunnel behave depending on different bolt layouts, length of bolts, number of bolts. There were relative differences in comparison of results on the stability of a tunnel face by a theoretical evaluation methods and FEM analysis, but the same in reinforced effect of face. It was found that the stability of a tunnel face can be obtained with face bolt installed longer than 1.0D (tunnel width), bolt density of about 1 bolt per every $1.5\;m^2$ (layout of grid type), and reinforcement area of $120^{\circ}$ arch area of upper section.

Ground support performance in deep underground mine with large anisotropic deformation using calibrated numerical simulation (case of mine-H)

  • Hu, Bo;Sharifzadeh, Mostafa;Feng, Xia-Ting;Talebi, Roo;Lou, Jin-Fu
    • Geomechanics and Engineering
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    • v.21 no.6
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    • pp.551-564
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    • 2020
  • High-stress and complex geological conditions impose great challenges to maintain excavation stability during deep underground mining. In this research, large anisotropic deformation and its management by support system at a deep underground mine in Western Australia were simulated through three-dimensional finite-difference model. The ubiquitous-joint model was used and calibrated in FLAC3D to reproduce the deformation and failure characteristics of the excavation based on the field monitoring results. After modeling verification, the roles of mining depth also the intercept angle between excavation axis and foliation orientation on the deformation and damage were studied. Based on the results, quantitative relationships between key factors and damage classifications were presented, which can be used as an engineering tool. Subsequently, the performance of support system installation sequences was simulated and compared at four different scenarios. The results show that, first surface support and then reinforcement installation can obtain a better controlling effect. Finally, the influence of bolt spacing and ring spacing were also discussed. The outcomes obtained in this research may play a meaningful reference for facing the challenges in thin-bedded or foliated ground conditions.

Strength of connection fixed by TOBs considering out-of-plane tube wall deformation-Part 1: Tests and numerical studies

  • Wulan, Tuoya;Wang, Peijun;Xia, Chengxin;Liu, Xinyu;Liu, Mei;Liu, Fangzhou;Zhao, Ou;Zhang, Lulu
    • Steel and Composite Structures
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    • v.42 no.1
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    • pp.49-57
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    • 2022
  • This paper presents a study on the behavior of a bolted T-stub to square tube connection using Thread-fixed One-side Bolts (TOBs) through tests and numerical simulations. It outlines a research work of four connections with focus on the failure modes and strengths of the connection under tensile load. It was observed that the thread anchor failure caused by shear failure of hole threads controlled the final failure of the connection in the tests. Meanwhile, the out-of-plane deformation of tube wall resulted in the contact separation between hole threads and bolt threads, which in turn reduced the shear strength of hole threads. Finite element models (FEMs) allowing for the configuration details of the TOBs fixed connection are then developed and compared with the test results. Subsequently, the failure mechanism of hole threads and stress distribution of each component are analyzed based on FEM results. It was concluded that the ultimate strength of connection was not only concerned with the shear strength of hole threads, but also was influenced by the plastic out-of-plane deformation of tube wall. These studies lay a foundation for the establishment of suitable design methods of this type of connection.

Comparative Analysis on Characteristics of Extrusion and Drawing for Monel Material of Special Alloy with Rectangular Bar in Elastic Limit (특수합금 사각봉 모넬 소재의 탄성영역 압출 및 인발 특성 비교 해석)

  • Young-Joon Yang
    • Journal of the Korean Society of Industry Convergence
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    • v.27 no.3
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    • pp.573-580
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    • 2024
  • Recently, the special alloy, for instance, such as Monel and Inconel, is used for valves, bolt/nuts, and fittings in semiconductor facility, FCEV(fuel cell electric vehicle) and hydrogen gas station, to reduce the hydrogen embrittlement. Even though the Monel material has high cost, it is recommended to use for the cases of ultra high pressure, ultra high leak-proof and so on. The purpose of this study is to investigate the characteristics of Monel material within elastic limit through the comparative analysis when Monel material is extruded or drawn. As the results, the deformation of Monel material was increased as the number of pass was increased, further, the deformation of Monel material by drawing was larger than that by extrusion. In the safety factor, the case that load is less than 420kN, the plastic deformation due to drawing could be happened faster than that due to extrusion. However, the case of more than 420kN, it showed that the plastic deformation for extrusion and drawing was almost similar.

3D Finite Element Analysis of High Tension Bolted Joints (고장력 볼트 이음부의 3차원 유한요소 해석)

  • Shim, Jae Soo;Kim, Chun Ho;Kim, Dong Jo
    • Journal of Korean Society of Steel Construction
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    • v.16 no.4 s.71
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    • pp.407-414
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    • 2004
  • Bridges in common use are expected to have more varieties of load in their connected members and bolts than in construction. Faults in connection members or bolts occur so often according to the time flow. One of the purposes of this study is to find out the behavior and structural features of high-tension bolted joints with faults that are very difficult and cost much to find out through experimentation with finite element analysis. Another purpose of this study is to provide sufficient data, estimated experimental results, and the scheme of the test plate for an economical experimental study in the future. Surveys of bridges with a variety of faults and statistical classifications of their faults were performed, as was a finite element analysis of the internal stress and the sliding behavior of standard and defective bridge models. The finite element analysis of the internal stress was performed according to the interval of the bolt, the thickness of the plate, the distance of the edge, the diameter of the bolt, and the expansion of the construction. Furthermore, the analysis explained the sliding behavior of high-tension bolt joints and showed the geometric non-linear against the large deformation, and the boundary non-linear against the non-linear in the contact surface, including the material non-linear, to best explain the exceeding of the yield stress by sliding. A normally bolted high-tension bolt joint and deduction of bolt tension were also analyzed with the finite element analysis of bridge-sliding behavior.

The use of finite element techniques for the deformation and stress of cylinder liner (유한요소법을 이용한 실린더 라이너의 변형과 응력에 관한 연구)

  • 오성환;조원행
    • Journal of the korean Society of Automotive Engineers
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    • v.7 no.1
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    • pp.55-62
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    • 1985
  • This study modeled in axisymmetric solid elements and analyzed the neighbourhood of the contact surface zone between liner and block in a diesel engine. The results of finite element analysis show that this model is deformed by bolt jointed load and pressure load and that stresses can vary much due to major dimensional changes in the joint area. Guidelines have been developed for selecting fillet radii and for the width of the contact area between liner and block.

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A Study on Anchor Bolt Design Considering Moment due to Base Plate Deformation (모멘트에 의한 베이스판의 변형을 고려한 앵커볼트의 설계방법에 관한 연구)

  • Lee, Dae-Yong
    • Proceedings of the Earthquake Engineering Society of Korea Conference
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    • 2006.03a
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    • pp.620-627
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    • 2006
  • 강재기둥으로부터 전달되어 내려오는 모멘트 하중에 의한 베이스판의 변형을 고려한 앵커볼트의 설계방법에 대해 소개하였다. 기둥-베이스판 접합부의 설계를 위해 간략해석 모델 (Simple Beam Model) 이 개발되었으며 인장력과 모멘트 하중에 동시에 저항하는 앵커볼트의 설계를 위해 국부 메카니즘 개념이 도입되었다. 제안된 새로운 설계법을 적용하여 앵커볼트와 베이스판 사이의 최대지압력을 계산할 수 있었으며 이를 바탕으로 앵커볼트의 사이즈를 결정할 수 있었다. 본 논문에서는 상기 간략히 소개된 앵커볼트 설계법을 보다 상세히 기술하였다.

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Structural Analysis of Thermal Expansion of Aluminum Alloy Gearbox Case of High Speed Train (고속전철용 알루미늄합금 감속기 케이스의 열변형에 대한 구조해석)

  • 최진욱;민일홍;김완두;박순원;임영식
    • Proceedings of the KSR Conference
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    • 1999.11a
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    • pp.181-188
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    • 1999
  • For weight reduction of the gearbox of power bogie of high speed train, aluminum alloy is recommended for the material of the gerabox case. In this paper, three models(Steel G/B Case-Steel BRG. Case[model-S], Aluminum G/B Case-Aluminum BRG. Case[model-A], Aluminum G/B Case-Steel BRG. Case[model-AS]) were compared to each other in the view of thermal expansion. The evaluation of the internal load, thermal expansion deformation and lug analysis were executed. It results that the 'model-A' is excessively deformed and fail in the bolt hole of bearing case. Material change of the bearing case to steel(model-AS) is effective to restrain the deformation of the inner radios of the bearing case and to prevent the failure of that.

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