• Title/Summary/Keyword: bolt-deformation

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A Case Study on the Fracture of Steering Apparatus for Aircraft (항공기 조향장치 파손원인 사례연구)

  • Park, Sung-Ji
    • Journal of the Korean Society of Safety
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    • v.28 no.3
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    • pp.29-32
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    • 2013
  • An aircraft made an emergency landing through the loss of capability controlling steering. A torsion link which is a part of steering apparatus has been adrift from the steering system and the bolt connected to the steering link has fractured. At the same time, the FLIR(Forward Looking Infrared Radar) mounted in front of the steering link has been also damaged. In the early of this investigation, we considered the failure of the FLIR had occurred first, that FLIR hit the steering link and finally the bolt fractured. The fractured section of the bolt has shown a beach mark and a dimple mark as well. The outside of the bolt has shown a large deformation by a heavy load. As a result, we have found out what the cause of the heavy load and the fractures for bolt, link and FLIR have occurred in what order.

Optimal pre-conditioning and support designs of floor heave in deep roadways

  • Wang, Chunlai;Li, Guangyong;Gao, Ansen;Shi, Feng;Lu, Zhijiang;Lu, Hui
    • Geomechanics and Engineering
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    • v.14 no.5
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    • pp.429-437
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    • 2018
  • In order to reduce deformation of roadway floor heave in deep underground soft rockmass, four support design patterns were analyzed using the Fast Lagrangian Analysis of Continua (FLAC)3D, including the traditional bolting (Design 1), the bolting with the backbreak in floor (Design 2), the full anchorage bolting with the backbreak in floor (Design 3) and the full anchorage bolting with the bolt-grouting backbreak in floor (Design 4). Results show that the design pattern 4, the full anchorage bolting with the bolt-grouting backbreak in floor, was the best one to reduce the deformation and failure of the roadway, the floor deformation was reduced at 88.38% than the design 1, and these parameters, maximum vertical stress, maximum horizontal displacement and maximum horizontal stress, were greater than 1.69%, 5.96% and 9.97%. However, it was perfectly acceptable with the floor heave results. The optimized design pattern 4 provided a meaningful and reliable support for the roadway in deep underground coal mine.

Structural Analysis and Test of Composite Wind Turbine Blade (풍력발전기용 복합재 윈드터빈 블레이드의 구조해석 및 실험)

  • Jung Sung-Hoon;Park Ji-Sang;Kim Tae-Wook
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2004.10a
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    • pp.121-124
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    • 2004
  • The purpose of this study is to define the optimized layer pattern of composite wind turbine blade by using a commercial FEM program and to perform the fatigue test of T-Bolt. FEM analysis is done by using a PATRAN and ABAQUS to get a information about stress distribution ,critical deformation shape and get a critical load factor in local buckling analysis. As a result of the linear and nonlinear structural analysis, layer pattern of blade was optimized. T-Bolt is a connecting part of wind turbine blade and rotor hub, therefore T-bolt is cirtical part of wind turbine blade. T-bolt fatigue test is conducted to get a information of life cycle of T-bolt. The test is done by using a hydraulic actuator system

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Thermal Stress Analysis on Exhaust System of Car (자동차 배기시스템의 열응력해석)

  • Cho, Jae-Ung;Han, Moon-Sik
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.9 no.1
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    • pp.42-48
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    • 2010
  • Exhaust system of car is studied by thermal analysis. Temperature is uniformly distributed from $22{^{\circ}C}$ to $200{^{\circ}C}$ on exhaust system due to heat transfer. The largest deformation of 2.6919mm is shown at the left end of muffler. The inner face combined with exhaust manifold is applied by the largest thermal equivalent stress of 914.61MPa. After the elapsed time of 360 second, the end of muffler is shown to have the largest deformation of 2.5538mm and the bolt combined with this muffler is applied by the largest equivalent stress of 887.79MPa. By reinforcing material at the end of muffler or fastened bolt shown with highest thermal deformation or stress, the durability at this system can be improved.

Behavior and modeling of single bolt lap-plate connections

  • Rex, Clinton O.;Easterling, W. Samuel
    • Steel and Composite Structures
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    • v.2 no.4
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    • pp.277-296
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    • 2002
  • A research investigation of single bolt lap-plate connection load-deformation behavior is presented. Each important characteristic of this behavior is evaluated and two methods for analytically approximating the behavior are developed and presented. The first of these methods is a component method in which the behavior of the connection is modeled as a combination of the behavior of the parts. The second method utilizes a number of parametric relationships that relate the connection parameters to coefficients of two non-linear continuous analytical curves. The test results from four independent experimental programs that investigated the behavior of single bolt lap-plate connections are used in the development and verification of these methods.

Strength and stiffness modeling of extended endplate connections with circular and rectangular bolt configurations

  • Hantouche, Elie G.;Mouannes, Elie N.
    • Steel and Composite Structures
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    • v.22 no.2
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    • pp.323-352
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    • 2016
  • The results of a series of finite element (FE) simulations and experimental studies are used to develop strength and stiffness models that predict the failure capacity and response characteristics of unstiffened extended endplate connections with circular and rectangular bolt configurations associated with deep girders. The proposed stiffness models are composed of multi-linear springs which model the overall extended endplate/column flange system deformation and strength of key-components. Comparison of model predictions with FE and experimental results available in the literature show that the proposed models accurately predict the strength and the response of extended endplate/column system with circular and rectangular bolt configurations. The effect of the bolt configuration (circular and rectangular) on the prying phenomenon encountered in the unstiffened extended endplate/column system was investigated. Based on FE results, extended endplate with circular bolt configuration has a more ductile behavior and exhibits higher total prying forces. The proposed models can be used to design connections that cover all possible failure modes for extended endplate with circular bolt configuration. This study provides guidelines for engineers to account for the additional forces induced in the tension bolts and for the maximum rotational capacity demand in the connection which are required for seismic analysis and design.

Tensile Experiment and FE Analysis of L-type Flange Bolt Connection in Wind Turbine Support Structures (풍력터빈 지지구조물의 볼트 체결된 L형 플랜지에 대한 인장 실험 및 FE해석)

  • Dae-Jin Jung;Ik-Qhang Choi
    • Journal of Wind Energy
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    • v.15 no.2
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    • pp.37-44
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    • 2024
  • In this study, a tensile test and FE analysis were conducted on a bolt-connected L-shaped flange to evaluate its behavior and load resistance. A total of five specimens were manufactured using the inner and outer distances and bolt diameters of the L-type flange as experimental variables. As a result of the tensile test of the L-shaped flange, as the internal and external length ratio (b/a) increased, the maximum load decreased and the maximum displacement increased. As the diameter (d) of the bolt increased, the maximum load and the deformation of the wall increased. The shapes of the destruction specimens showed two forms of destruction: one due to the fall of the nut and the surrender of the bolt as the thread of the bolt and nut was worn out, followed by the surrender of the wall. As a result of FE analysis, it was found that elasto-plastic model (EPM) analysis similarly tracks the behavior of the tensile test results.

An Experimental study on Failure Mode of Space Frame's Ball joint connection (스페이스프레임의 볼조인트 접합부 파괴모드에 관한 실험적 연구)

  • Lee, Sung-Min;Kim, Min-Sook;Kim, Dae-Young;Song, Chang-Young;Kang, Chang-Hoon
    • Journal of Korean Association for Spatial Structures
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    • v.7 no.6
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    • pp.61-68
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    • 2007
  • The hole for the insertion of the pin in the shank is exist at ball joint connection of the space frame. It brings about the brittle fracture caused by stress concentration. Consequently it cannot expect the deformation performance or energy absorption performance from ball joint connection. In this study we developed a new connection details which will increase the plastic deformation performance at ball joint connection and can absorb the error in construction, which expect the plastic deformation performance at the reduced shank without brittle fracture at the screw of bolt and pin. Also it's capacity is verified by the performance in numerical analysis and test. We confirmed bolt's plastic deformantion performance through controled shank and pin's area.

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A study on Tensile performance of Energy Absorbing Bolts in Space Frame (스페이스프레임에 사용되는 에너지 흡수형 볼트의 인장성능연구)

  • Lee, Sung-Min;Kim, Min-Sook;Choi, Jung-Sam;Kang, Chang-Hoon
    • Journal of Korean Association for Spatial Structures
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    • v.7 no.6
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    • pp.53-60
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    • 2007
  • The hole for the insertion of the pin in the shank is exist at ball joint connection of the space frame. It brings about the brittle fracture caused by stress concentration. Consequently it cannot expect the deformation performance or energy absorption performance from ball joint connection. In this study we developed a new connection details which will increase the plastic deformation performance at ball joint connection and can absorb the error in construction, which expect the plastic deformation performance at the reduced shank without brittle fracture at the screw of bolt and pin. Also it's capacity is verified by the performance in numerical analysis and test. We confirmed bolt's plastic deformantion performance through controled shank and pin's area.

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A study on the detection of misalignment between piercing punch and die using a bolt-type piezo sensor (볼트형 피에조 센서를 활용한 피어싱 펀치의 얼라인먼트 불량 검출에 관한 연구)

  • Jeon, Yong-Jun;Kim, Dong-Earn
    • Design & Manufacturing
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    • v.15 no.4
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    • pp.51-56
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    • 2021
  • Piercing is the process of shearing a circular hole in sheet metal, whose high shear force makes it difficult to secure the durability of tools. In addition, uneven clearance between tools due to poor alignment of the piercing punch causes accelerated die wear and breakage of the tool. This study reviewed the feasibility of in-situ determining alignment failure during the piercing process by analyzing the signal deviation of a bolt-type piezo sensor installed inside the tool whose alignment level was controlled. Finite element analysis was performed to select the optimal sensor location on the piercing tool for sensitive detection of process signals. A well-aligned piercing process results in uniform deformation in the circumferential direction, and shearing is completed at a stroke similar to the sheet thickness. Afterward, a sharp decrease in shear load is observed. The misaligned piecing punch leads to a gradual decrease in the load after the maximum shear load. This gradual decrease is due to the progressive shear deformation that proceeds in the circumferential direction after the initial crack occurs at the narrow clearance site. Therefore, analyzing the stroke at which the maximum shear load occurs and the load reduction rate after that could detect the misalignment of the piercing punch in real-time.