• Title/Summary/Keyword: bolt failure

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Modeling and optimization of infill material properties of post-installed steel anchor bolt embedded in concrete subjected to impact loading

  • Saleem, Muhammad
    • Smart Structures and Systems
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    • v.29 no.3
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    • pp.445-455
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    • 2022
  • Steel anchor bolts are installed in concrete using a variety of methods. One of the most common methods of anchor bolt installation is using epoxy resin as an infill material injected into the drilled hole to act as a bonding material between the steel bolt and the surrounding concrete. Typical design standards assume uniform stress distribution along the length of the anchor bolt accompanied with single crack leading to pull-out failure. Experimental evidence has shown that the steel anchor bolts fail owing to the multiple failure patterns, hence these design assumptions are not realistic. In this regard, the presented research work details the analytical model that takes into consideration multiple micro cracks in the infill material induced via impact loading. The impact loading from the Schmidt hammer is used to evaluate the bond condition bond condition of anchor bolt and the epoxy material. The added advantage of the presented analytical model is that it is able to take into account the various type of end conditions of the anchor bolts such as bent or U-shaped anchors. Through sensitivity analysis the optimum stiffness and shear strength properties of the epoxy infill material is achieved, which have shown to achieve lower displacement coupled with reduced damage to the surrounding concrete. The accuracy of the presented model is confirmed by comparing the simulated deformational responses with the experimental evidence. From the comparison it was found that the model was successful in simulating the experimental results. The proposed model can be adopted by professionals interested in predicting and controlling the deformational response of anchor bolts.

Analysis of the Failure Stress in Pyrotechnically Releasable Mechanical Linking Device

  • Lee, Yeung-Jo;Kim, Dong-Jin;Kang, Won-Gyu
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2008.03a
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    • pp.813-822
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    • 2008
  • The present work has been developed the interpretation processor including analysis of the failure stress in pyrotechnically releasable mechanical linking device, which has the release characteristic without fragmentation and pyro-shock, using SoildWorks, COSMOS Works and ANSYS programs. The aim of the invention is to propose a pyrotechnically releasable mechanical linking device for two mechanical elements that does not suffer from such drawbacks. The pyrotechnically releasable mechanical linking device according to the invention is simple, compact and inexpensive in structure. It is simple to implement and permit the use of only a reduced quantity of pyrotechnic composition, such composition possibly being devoid of any primary explosive at all. The present work is only focused on the design of structure and the material characteristics. To analyze the fracture morphology resulted from tensile test in the different ball type bolts, the present work has been performed to estimate the failure stress of material and to make the same result from tensile test. The failure stress of SUS 630 in ductile material is approximately 1050 Mpa. The failure stress of SUS 420 in brittle material is about 1790 Mpa. Among the models used the ductile material, the model 6 is suitable a design of structure compared to that of other models. The use of this interpretation processor developed the present work could be extensively helped to estimate the failure stress of material having a complex geometry such as the ball type bolt

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Static behavior of high strength friction-grip bolt shear connectors in composite beams

  • Xing, Ying;Liu, Yanbin;Shi, Caijun;Wang, Zhipeng;Guo, Qi;Jiao, Jinfeng
    • Steel and Composite Structures
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    • v.42 no.3
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    • pp.407-426
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    • 2022
  • Superior to traditional welded studs, high strength friction-grip bolted shear connectors facilitate the assembling and demounting of the composite members, which maximizes the potential for efficiency in the construction and retrofitting of new and old structures respectively. Hence, it is necessary to investigate the structural properties of high strength friction-grip bolts used in steel concrete composite beams. By means of push-out tests, an experimental study was conducted on post-installed high strength friction-grip bolts, considering the effects of different bolt size, concrete strength, bolt tensile strength and bolt pretension. The test results showed that bolt shear fracture was the dominant failure mode of all specimens. Based on the load-slip curves, uplifting curves and bolt tensile force curves between the precast concrete slab and steel beam obtained by push-out tests, the anti-slip performance of steel-concrete interface and shear behavior of bolt shank were studied, including the quantitative analysis of anti-slip load, and anti-slip stiffness, frictional coefficient, shear stiffness of bolt shank and ultimate shear capacity. Meanwhile, the interfacial anti-slip stiffness and shear stiffness of bolt shank were defined reasonably. In addition, a total of 56 push-out finite element models verified by the experimental results were also developed, and used to conduct parametric analyses for investigating the shear behavior of high-strength bolted shear connectors in steel-concrete composite beams. Finally, on ground of the test results and finite element simulation analysis, a new design formula for predicting shear capacity was proposed by nonlinear fitting, considering the bolt diameter, concrete strength and bolt tensile strength. Comparison of the calculated value from proposed formula and test results given in the relevant references indicated that the proposed formulas can give a reasonable prediction.

Experimental evaluation of the active tension bolt

  • Kim, Sang-Hwan;Song, Ki-Il;Park, Jae-Hyun
    • Geomechanics and Engineering
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    • v.11 no.2
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    • pp.177-195
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    • 2016
  • To secure the stability of geotechnical infrastructures and minimize failures during the construction process, a number of support systems have been introduced in the last several decades. In particular, stabilization methods using steel bars have been widely used in the field of geotechnical engineering. Rock bolt system is representative support system using steel bars. Pre-stressing has been applied to enhance reinforcement performance but can be released because of the failure of head or anchor sections. To overcome this deficiency, this paper proposes an innovative support system that can actively reinforce the weak ground along the whole structural element by introducing an active tension bolt containing a spring unit to the middle of the steel bar to increase its reinforcement capacity. In addition, the paper presents the support mechanism of the active tension bolt based on a theoretical study and employs an experimental study to validate the performance of the proposed active tension bolt based on a down-scaled model. To examine the feasibility of the active tension unit in a pillar, the paper considers a pullout test and a small-scale experimental model. The experimental results suggest the active tension bolt to be an effective support system for pillar reinforcement.

Analysis and Correction of Through-bolt End-region Overheating and Breakdown Failure in a Large Tubular Hydro-generator

  • Zhou, Zhi-ting;Fan, Zhen-nan;Li, Jian-fu;Wen, Kun;Zhang, Bide;Wang, Tao;Xia, Yan-kun;Sun, Zhang;Yao, Bing
    • Journal of Electrical Engineering and Technology
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    • v.13 no.6
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    • pp.2292-2300
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    • 2018
  • A field-circuit coupling model of a typical faulty generator is established to correct through-bolt end-region overheating and breakdown failure in a tubular hydro-generator. Using the model, eddy current loss and electromagnetic forces on through bolts under normal and failure conditions are analyzed and compared and the natural frequency of a through bolt is determined. Based on the analysis results, the causative mechanism of failure is revealed and targeted improvement design measures are proposed. The numerical results are found to be consistent with the actual fault characteristics, validating the design measure improvements. The results are useful in improving the design and manufacturing standards and enhancing the operational reliability of large tubular hydro-generators.

Experimental Study on Tensile Fatigue Strength of the High Strength Bolts (고장력볼트의 인장피로강도에 관한 실험적 연구)

  • Han, Jong Wook;Park, Young Suk
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.28 no.2A
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    • pp.165-170
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    • 2008
  • New high strength bolts are required due to the development of the high strength steel, the ultra-thick steel plates, and the long-span bridge, though high strength bolts with tensile strength of 1,000 MPa are mainly used in construction site of every country. The high strength bolts are often subjected to a repeated tension-type of loading in which the fatigue failure is a major mode of failure. However, the theoretical and experimental study for the fatigue failure of tension bolt has not been well established in Korea. In this study, we performed a tensile fatigue test of F8T, F10T and F13T, F13T-N high strength bolts under tension. We proposed three fatigue strength specifications by performing 95% survival probability analysis for F8T, F10T, F13T, and F13T-N bolt under the $2{\times}10^6$ cycles of repeated loading. And the fatigue strength for the advanced screw thread shape bolt developed in this study are compared with the previous KS screw thread shape bolt.

Failure Mechanism of Headed Reinforcement including Bond Failure (부착파괴를 고려한 Headed Reinforcement의 파괴메카니즘)

  • 박종욱;홍성걸
    • Proceedings of the Korea Concrete Institute Conference
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    • 2003.11a
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    • pp.234-237
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    • 2003
  • Previous researches about headed reinforcement have not been concerned about bond failure which is quite important is some cases. In this paper, failure mechanism including bond failure was presented in order to define the contribution of bond stress at the time failure occurs. Examined with design codes and test results, it is proved to be rational to consider the contribution of bond stress in determining the ultimate pull-out capacity of headed reinforcement. Direct adaptation of design code for anchor bolt without modification for the contribution of bond stress will lead to underestimate the capacity of headed reinforcement.

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Resistance to Hydrogen Embrittlement of Ultra-high Strength Pearlitic Bolt (펄라이트 조직을 갖는 초고강도 볼트의 수소취성 저항성)

  • Ahjeong Lyu;Young-Kook Lee
    • Journal of the Korean Society for Heat Treatment
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    • v.36 no.1
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    • pp.15-21
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    • 2023
  • Recently, ultra-high strength bolts have been developed for weight lightening of a vehicle and fuel efficiency. However, some amount of diffusible H is absorbed into the bolt during its manufacturing process so that H embrittlement (HE) often occurs particularly in high strength bolts with a tempered martensitic microstructure. This brings attention to ultra-high strength pearlitic bolts with a high resistance to HE. Therefore, in this study the HE resistance of the 1.6 GPa grade pearlitic bolt was evaluated through tightening tests and slow strain rate tests (SSRTs), and fracture surfaces of failed bolts were comparatively observed. A critical H content for the tightening test turned out to be ~0.23-0.35 mass ppm. The bolt with a diffusible H content of ~0.35 mass ppm was fractured during the tightening test, showing a quasi-cleavage fracture surface, indicating the occurrence of HE. In addition, the bolt underwent premature elastic failure during the SSRT. This implies that the HE resistance of high strength bolts can be evaluated by both tightening test and SSRT.

Ultrasonic Phased Array Techniques for Detection of Flaws of Stud Bolts in Nuclear Power Plants

  • Lee, Joon-Hyun;Choi, Sang-Woo
    • Journal of the Korean Society for Nondestructive Testing
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    • v.26 no.6
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    • pp.440-446
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    • 2006
  • The reactor vessel body and closure head are fastened with the stud bolt that is one of crucial parts for safety of the reactor vessels in nuclear power plants. It is reported that the stud bolt is often experienced by fatigue cracks initiated at threads. Stud bolts are inspected by the ultrasonic technique during the overhaul periodically for the prevention of failure which leads to radioactive leakage from the nuclear reactor. The conventional ultrasonic inspection for stud bolts was mainly conducted by reflected echo method based on shadow effect. However, in this technique, there were numerous spurious signals reflected from every oblique surfaces of the thread. In this study, ultrasonic phased array technique was applied to investigate detectability of flaws in stud bolts and characteristics of ultrasonic images corresponding to different scanning methods, that is, sector and linear scan. For this purpose, simplified stud bolt specimens with artificial defects of various depths were prepared.

Finite element simulations on the ultimate response of extended stiffened end-plate joints

  • Tartaglia, Roberto;D'Aniello, Mario;Zimbru, Mariana;Landolfo, Raffaele
    • Steel and Composite Structures
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    • v.27 no.6
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    • pp.727-745
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    • 2018
  • The design criteria and the corresponding performance levels characterize the response of extended stiffened end-plate beam-to-column joints. In order to guarantee a ductile behavior, hierarchy criteria should be adopted to enforce the plastic deformations in the ductile components of the joint. However, the effectiveness of thesecriteria can be impaired if the actual resistance of the end-plate material largely differs from the design value due to the potential activation of brittle failure modes of the bolt rows (e.g., occurrence of failure mode 3 in the place of mode 1 per bolt row). Also the number and the position of bolt rows directly affect the joint response. The presence of a bolt row in the center of the connection does not improve the strength of the joint under both gravity, wind and seismic loading, but it can modify the damage pattern of ductile connections, reducing the gap opening between the end-plate and the column face. On the other hand, the presence of a central bolt row can influence the capacity of the joint to resist the catenary actions developing under a column loss scenario, thus improving the joint robustness. Aiming at investigating the influence of these features on both the cyclic behavior and the response under column loss, a wide range of finite element analyses (FEAs) were performed and the main results are described and discussed in this paper.