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Application Study of High-Strength Steel(HSA800) for the Special Structure (특수구조 대상으로 고강도 강재(HSA800)의 현장 적용성 연구)

  • Kim, In-Ho;Lee, Hee-Su;Park, Sung-Yong;Kim, Jong-Soo
    • Journal of Korean Association for Spatial Structures
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    • v.14 no.2
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    • pp.69-78
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    • 2014
  • The purpose of this study is to increase applicability of high strength steel, HSA800 to the structure. Selected study of structure is to consider high strength steel, and following parts, 1) Tensile member with no consider of buckling, 2) Truss existing both tension and compression members with small slenderness ratio. This studied structure is included tension column hang on to the upper bridge truss. The structure element quantity with apply HSA800 instead of SM570 is reduced about 38.9% of tension column and 29.7% of bridge truss. In addition, the number of element's division is reduced about two sections due to reduction of self weight that the crane is able to lift up. This improves to reduce erection sequence and construction period which can save about a month. All connections are reviewed as welding and bolt. Also, the cost of welding is reduced about 41.3% due to apply HSA800. In conclusion, applying HSA800 to the hanging structure aggressively can secure economic and constructability.

Optimization of Automotive PEMFC Bipolar Plates considering Heat Transfer and Thermal Loads (열전달 및 열하중을 고려한 자동차 연료전지(PEMFC) 분리판의 두께 최적설계)

  • Kim, Young-Sung;Kim, Cheol
    • Transactions of the Korean Society of Automotive Engineers
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    • v.23 no.1
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    • pp.34-40
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    • 2015
  • A stack in the proton exchange membrane fuel cell (PEMFC) consists of bipolar plates, a membrane electrode assembly, a gas diffusion layer, a collector and end plates. High current density is usually obtainable partially from uniform temperature distribution in the fuel cell. A size optimization method considering the thermal expansion effect of stacked plates was developed on the basis of finite element analyses. The thermal stresses in end, bipolar, and cooling plates were calculated based on temperature distribution obtained from thermal analyses. Finally, the optimization method was applied and optimum thicknesses of the three plates were calculated considering both fastening bolt tension and thermal expansion of each unit cell (72 cells, 5kW). The optimum design considering both thermal and mechanical loads increases the thickness of an end plate by 0.64-0.83% the case considering only mechanical load. The effect can be enlarged if the number of stack increases as in an automotive application to 200-300 stacks.

LARGE SCALE FINITE ELEMENT THERMAL ANALYSIS OF THE BOLTS OF A FRENCH PWR CORE INTERNAL BAFFLE STRUCTURE

  • Rupp, Isabelle;Peniguel, Christophe;Tommy-Martin, Michel
    • Nuclear Engineering and Technology
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    • v.41 no.9
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    • pp.1171-1180
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    • 2009
  • The internal core baffle structure of a French Pressurized Water Reactor (PWR) consists of a collection of baffles and formers that are attached to the barrel. The connections are done thanks to a large number of bolts (about 1500). After inspection, some of the bolts have been found cracked. This has been attributed to the Irradiation Assisted Stress Corrosion Cracking (IASCC). The $Electricit\acute{e}$ De France (EDF) has set up a research program to gain better knowledge of the temperature distribution, which may affect the bolts and the whole structure. The temperature distribution in the structure was calculated thanks to the thermal code SYRTHES that used a finite element approach. The heat transfer between the by-pass flow inside the cavities of the core baffle and the structure was accounted for thanks to a strong thermal coupling between the thermal code SYRTHES and the CFD code named Code_Saturne. The results for the CP0 plant design show that both the high temperature and strong temperature gradients could potentially induce mechanical stresses. The CPY design, where each bolt is individually cooled, had led to a reduction of temperatures inside the structures. A new parallel version of SYRTHES, for calculations on very large meshes and based on MPI, has been developed. A demonstration test on the complete structure that has led to about 1.1 billion linear tetraedra has been calculated on 2048 processors of the EDF Blue Gene computer.

Axial strengthening of RC columns by direct fastening of steel plates

  • Shan, Z.W.;Su, R.K.L.
    • Structural Engineering and Mechanics
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    • v.77 no.6
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    • pp.705-720
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    • 2021
  • Reinforced concrete (RC) columns are the primary type of vertical support used in building structures that sustain vertical loads. However, their strength may be insufficient due to fire, earthquake or volatile environments. The load demand may be increased due to new functional usages of the structure. The deformability of concrete columns can be greatly reduced under high axial load conditions. In response, a novel steel encasement that distinguishes from the traditional steel jacketing that is assembled by welding or bolt is developed. This novel strengthening method features easy installation and quick strengthening because direct fastening is used to connect the four steel plates surrounding the column. This new connection method is usually used to quickly and stably connect two steel components by driving high strength fastener into the steel components. The connections together with the steel plates behave like transverse reinforcement, which can provide passive confinement to the concrete. The confined column along with the steel plates resist the axial load. By this way, the axial load capacity and deformability of the column can be enhanced. Eight columns are tested to examine the reliability and effectiveness of the proposed method. The effects of the vertical spacing between adjacent connections, thickness of the steel plate and number of fasteners in each connection are studied to identify the critical parameters which affect the load bearing performance and deformation behavior. Lastly, a theoretical model is proposed for predicting the axial load capacity of the strengthened RC columns.

Analytical behavior of longitudinal face dowels based on an innovative interpretation of the ground response curve method

  • Rahimpour, Nima;Omran, Morteza MohammadAlinejad;Moghaddam, Amir Bazrafshan
    • Geomechanics and Engineering
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    • v.30 no.4
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    • pp.363-372
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    • 2022
  • One of the most frequent issues in tunnel excavation is the collapse of rock blocks and the dropping of rock fragments from the tunnel face. The tunnel face can be reinforced using a number of techniques. One of the most popular and affordable solutions is the use of face longitudinal dowels, which has benefits including high strength, flexibility, and ease of cutting. In order to examine the reinforced face, this work shows the longitudinal deformation profile and ground response curve for a tunnel face. This approach is based on assumptions made during the analysis phase of problem solving. By knowing the tunnel face response and dowel behavior, the interaction of two elements can be solved. The rock element equation derived from the rock bolt method is combined with the dowel differential equation to solve the reinforced ground response curve (GRC). With a straightforward and accurate analytical equation, the new differential equation produces the reinforced displacement of the tunnel face at each stage of excavation. With simple equations and a less involved computational process, this approach offers quick and accurate solutions. The FLAC3D simulation has been compared with the suggested analytical approach. A logical error is apparent from the discrepancies between the two solutions. Each component of the equation's effect has also been described.

Shear lag coefficient of angles with bolted connections including equal and different legs through finite element method

  • Shahbazi, Lida;Rahimi, Sepideh;Hoseinzadeh, Mohamad;Rezaieaan, Ramzan
    • Structural Engineering and Mechanics
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    • v.81 no.4
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    • pp.493-502
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    • 2022
  • Shear lag phenomenon has long been considered in numerous structural codes; however, the AISC provisions have now no longer proposed any unique equation to calculate the shear lag ratio in bolted connections for angles in general. It is noticeable that, however, codes used in this case are largely conservative and need to be amended. A parametric study consisting of 27 angle sections with equal legs and different with bolted connections was performed to investigate the effects of shear lag on the ultimate tensile capacity of angle members. The main parameters were: steel grade, connection length and eccentricity from the center of the plate, as well as the number of rows of bolts parallel to the applied force. The test results were compared with the predictions of the classical 1-x/l law proposed by Mons and Chesen to investigate its application to quantify the effect of shear lag. A parametric study was performed using valid FE models that cover a wide range of parameters. Finally, based on the numerical results, design considerations were proposed to quantify the effect of shear lag on the ultimate tensile capacity of the tensile members.

Comparative Analysis on Characteristics of Extrusion and Drawing for Monel Material of Special Alloy with Rectangular Bar in Elastic Limit (특수합금 사각봉 모넬 소재의 탄성영역 압출 및 인발 특성 비교 해석)

  • Young-Joon Yang
    • Journal of the Korean Society of Industry Convergence
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    • v.27 no.3
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    • pp.573-580
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    • 2024
  • Recently, the special alloy, for instance, such as Monel and Inconel, is used for valves, bolt/nuts, and fittings in semiconductor facility, FCEV(fuel cell electric vehicle) and hydrogen gas station, to reduce the hydrogen embrittlement. Even though the Monel material has high cost, it is recommended to use for the cases of ultra high pressure, ultra high leak-proof and so on. The purpose of this study is to investigate the characteristics of Monel material within elastic limit through the comparative analysis when Monel material is extruded or drawn. As the results, the deformation of Monel material was increased as the number of pass was increased, further, the deformation of Monel material by drawing was larger than that by extrusion. In the safety factor, the case that load is less than 420kN, the plastic deformation due to drawing could be happened faster than that due to extrusion. However, the case of more than 420kN, it showed that the plastic deformation for extrusion and drawing was almost similar.

Study on the Improvement of Strength Capacity for Glulam-to-bolt Connection (집성재 볼트 결합부의 강도 성능 개선에 관한 연구)

  • Kim, Gwang-Chul
    • Journal of the Korean Wood Science and Technology
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    • v.33 no.6 s.134
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    • pp.31-37
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    • 2005
  • This research investigated the increase in strength capacity for the difference of various connection conditions. Connections were constructed with a main member, glulam and side members, 3 mm steel plates. Connections were varied in the number of inserted 1 mm steel plate. The strength capacity considerably increased by inserting the very thin steel plate within structural glulam connection. Glulam connections were classified as the number of inserted steel plate, group A was none, group B was one, group C was two, and group D was three. Ultimate and design values of the group B were 18% and 13% greater than the group A, the group C were 27% and 20% than the group A, and the group D were 33% and 24% than the group A. However, the increase in strength capacity and the additional difficulty should be considered on economic and technical view.

Flexural Strengthening with Wire Rope Using the Tightening Force of Bolts (볼트 조임력에 의한 와이어로프의 휨 보강)

  • Kim, Sun-Young;Song, Jin-Gyu;Lee, Yeong-Wook;Byeon, Hang-Yong
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.10 no.2
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    • pp.165-176
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    • 2006
  • This paper deals with the experiment and construction case of concrete beams strengthened with wire rope using the tightening force of bolts. The mechanical bolting of wire rope for prestressing force is adopted, which is very easy for construction. For the flexural strengthening effect of the proposed method, the experiment was proceeded as follows. The main parameters of specimens, concrete strength is 24MPa, are initial prestressing forces of wire rope and the number of saddle. The flexural strengths of strengthened specimens compared with non-strengthened test piece were increased about 160%. Also, as the initial prestressing forces were increased, the crack and ultimate moments were increased. The number of saddle did not play an important role for the moment capacity. This proposed method as a construction example showed a more competitive method than any others.

Analytical and Experimental Study of an Unstiffened Extended End-Plate Connection (반복하중을 받는 비보강 확장 단부판 접합부의 해석 및 실험적 연구)

  • Kim, Hee Dong;Yang, Jae Guen;Pae, Da Sol
    • Journal of Korean Society of Steel Construction
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    • v.28 no.6
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    • pp.439-448
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    • 2016
  • Extended end-plate connections(EEPC) are a type of connection applied in Pre-Engineered Building structures comprising beam-column connections of steel structures or tapered members. Extended end-plate connections(EEPC) show different behavioral characteristics owing to the influence of plate thickness, gauge distance of high strength bolt, diameter of high strength bolt frame, and the number of high strength bolts. In the USA and Europe, extended end-plate connections(EEPC) are applied in beam-column connections of steel structures in various forms; however, these are not widely applied in structures in Korea.This can be attributed to the fact that the proposal of design strength types for extended end-plate connections(EEPC), proposal of connection specifications, evaluation of seismic performance, and are not being performed appropriately. Therefore, the purpose of this study is to provide basic data for the domestic application of Unstiffened extended endplate connections. To realize this, nonlinear finite element analysis was conducted on a 12-mm thick Unstiffened extended endplate connections.