• Title/Summary/Keyword: blast furnace sludge

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Behaviour of Classification and Dezincification of Blast Furnace Sludge in Hydrocyclone (습식 사이클론 내에서 고로슬러지의 분급 및 탈아연 거동)

  • 김태동;김성완
    • Resources Recycling
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    • v.7 no.2
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    • pp.23-30
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    • 1998
  • Aiming to rccycle the valuable mrnpunenl such as iron oxiiles and carbon from blast turnace sludge, [he physlco-chemical property and classification charactei~stics by hydrocyclone wcie invcstigxted. Carbon in sludge wils analysed to bo cxated mostly in coarse particles of sludge as a form of graphite whereas zinc lnortly in fine particles as zinc sulfides. On thc contrxy, iron oxides wne proved to be in the form of hematite, magnetile without any segregations according to particlc sizes of sludge. From the results of classiIication test using hydmcyclane of 75 mm dm, the recovcry and dczincificatian rate of low zinc sludge wcrc in the range of 67.9-73.6%, and 72.7-86 8%, respectively.

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Investigation on the Ratio and Type of Gypsum for Early Strength Improvement of Blast Furnace Slag Powder (고로슬래그 미분말의 초기강도 향상을 위한 석고 종류 및 첨가량 검토)

  • Jeong, Yong;Yoo, Jung-Hoon;Shin, Jae-Kyung
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.5 no.4
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    • pp.106-113
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    • 2010
  • We were tried to draw a conclusions related to additive amount of gypsum in blast furnace slag in the study. In the result, fluidity of concrete decreased with an increase of gypsum and was not satisfied with KS standard in the cases of natural gypsum and limestone sludge more than 2.6% addition. Early compressive strength of concrete containing desulfurized gypsum, fluosilicic acid gypsum and phosphoric acid gypsum were improved respectively but calcined lime sludge and lime powder were not influenced on strength. If available, additive gypsum should be managed less than 2.0% owing to low fluidity. In low temperature, fluosilicic acid gypsum was to advantages on the fluidity while desulfurized gypsum was in high temperature. There also are conclusions that additive gypsum was to be 2.6% in winter and in summer; it's to be fewer than 2.6%.

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Fabrication of the Cement for the Solidification of the Toxic Waste using Waste Concrete Powder (폐콘크리트 미분말을 이용한 유해 폐기물 고화용 시멘트의 제조)

  • Kim, In-Seob;Won, Jong-Han;Choi, Kwang-Hui;Choi, Sang-Hul;Lee, Jong-Gyu;Sohn, Jin-Gun;Shim, Kwang-Bo
    • Journal of the Korean Ceramic Society
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    • v.39 no.12
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    • pp.1133-1137
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    • 2002
  • The cement for solidification of the toxic waste was fabricated using a mixture of the waste concrete powder and blast furnace slag in the ratio of 1:1 and its hydrate morphology and compressive strength of the sample were evaluated in order to apply to the solidification of the COREX sludge. The X-ray diffraction analysis of the sample which prepared by the addition of 10% Portland cement and hemihydrate showed the presence of $Ca(OH)_2$, ettringite, gel-phase and C-S-H hydrate. Compressive strength of the sample exhibited enough high to use as a solidification cement. The strength of the sample was over 140 kgf/$m^2$ in 7 days in case of solidification of the COREX sludge and the sample possess sufficient morphology for the solidification and stabilization of the waste sludge.

Fundamental Properties of Controlled Low Strength Materials Mixed Blast Furnace Slag and Sewage Sludge (고로슬래그미분말 및 하수슬러지를 혼입한 시멘트계 저강도 재료의 기초적 물성)

  • Kim, Dong-Hun;Park, Shin;Lim, Nam-Gi
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2015.11a
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    • pp.53-54
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    • 2015
  • As the result of uniaxial compression strength test on the CLMS mixing BFS and SS with BFS 4000, it required to determine the desired strength through increasing unit quantity of cement in mixing process because of dramatic strength deterioration of strength according to increasing replacing rate. In this study's result, regardless of differences in fine aggregates used, in order to get uniaxial compression strength in the scope exceeding criteria of minimum strength for applying to the field, the most reasonable combination was to mix replacing BFS with fineness of 6000 in 30%. For the CLMS mixing BFS and SS, in order to improve flow ability by securing quantity of minimum unit and to repress bleeding rate with securing uniaxial compress strength considering the field applicability, regardless of differences in fine aggregates used, to mix BFS over 6000 in 30% was most effective.

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Recent Improvements in Integrated Zinc Control and Dust/Sludge Recycling at China Steel

  • Liu, Kuo-chung;Chiang, Shyh-yi
    • Proceedings of the IEEK Conference
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    • 2001.10a
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    • pp.437-442
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    • 2001
  • In an integrated steel mill, zinc (Zn) inputs from raw materials and steel scrap are enriched in the dusts and sludges collected from gas and water cleaning systems. The reuse of these dusts and sludges must be controlled within certain limit to avoid Zn accumulation and related operational problems in blast furnace. An integrated system has been established at China Steel Corporation (CSC) to enhance the internal reuse of Zn-containing dust/sludge while keeping Zn input within control lim it. However. the performance of this system has not been very satisfactory until one and half years ago when a rationalization process was initiated. The essence of this rationalization process, the recent improvements in Zn control and dust and sludge reuse are reported and discussed.

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Lightweight Properties of Matrix using Paper Ash according to Replacement Ratios of Fly Ash and Polysilicon Sludge (플라이애시 및 폴리실리콘 슬러지 혼입율에 따른 제지애시 경화체의 경량 특성)

  • Park, Sun-Gyu;Kim, Yun-Mi;Lee, Sang-Soo
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.2 no.2
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    • pp.166-171
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    • 2014
  • This experimental study considers manufacturing method of the non-portland cement matrix for the light-weight building materials using blast furnace slag, paper ash, fly ash and polysilicon sludge the industrial by-product. For the experiment, we used paper ash by means of the foaming agent and alkali activator to make non-portland cement light-weight matrix. Various specimens were prepared with different types and addition ratios of the alkali activator. Then, the properties of these specimens were investigated by compressive strength test, bulk specific gravity. As a results, it was judged that experiment results of non-portland cement matrix with specific waste resources and alkali activators were useful as basic data for mixtures design and evaluation properties of lightweight non-portland cement building material.

The Quality Characteristics of Artificial Aggregate using Concrete Sludge (콘크리트 슬러지를 이용한 인공골재 의 품질특성)

  • 고대형;이정재;문경주;소양섭
    • Proceedings of the Korea Concrete Institute Conference
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    • 2001.05a
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    • pp.269-274
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    • 2001
  • The purpose of this study is to evaluate basic properties of artificial aggregate using concrete sludge according to mixing ratio. Cement, waste phosphogypsum and Powder of blast furnace slag are used with binder of artificial aggregate. Specific gravity, absorption are tested for basic property, and impacting, abrasion and crushing tests are done for characteristics of strength on the aggregate, including comparison with crushed stone. Bry specific gravity was ranged about 1.16 to 1.30 the test result of the aggregates and shape is round In the result of tests, it is concluded that qualities of the aggregates using concrete sludge are slightly lower than crushed stone but it is similiar with sintering artificial lightweight aggregate in high temperature.

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Strength Characteristic of Non-cement Matrix using Paper Ash (제지애쉬를 활용한 무시멘트 경화체의 강도 특성)

  • Kim, Yun-Mi;Kim, Heon-Tae;Park, Sun-Gyu;Lee, Sang-Soo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2013.11a
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    • pp.196-197
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    • 2013
  • This study is the experiment for manufacturing the Lightweight non-cement matrix based on the Blast furnace slag. And, the matrix was manufactured matrix by generating the bubble just by the reaction of KOH that is the alkali accelerator and paper ash, instead of the general foaming agent, that is the waste managed of incineration the pulp sludge generated in the process of manufacturing the paper. Consequently, the density according to the addition rate of KOH represented the tendency to increase. And it showed up that density of the matrix adding KOH 22.5% was the lowest. As to the strength test result, strength following addition rate of KOH increased. Since the bubble is generated in the reaction of KOH and paper ash, this shows the very low intensity but it is determined to be the result that the amount of vacant space is decreased because the bubble generated in the mixture process comes up as the specific gravity difference.

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EAF Dust Treatment at Miike Smelting CO., LTD.

  • Noda, Shinji;Tatehana, Yoshikazu
    • Proceedings of the IEEK Conference
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    • 2001.10a
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    • pp.375-380
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    • 2001
  • MF is a half shaft blast furnace which has been developed at Mitsui Miike Smelter in the 1960’s to treat vertical retort residue. The MF has also been tested for treatment of various recycling materials and wastes. Now various secondaries and wastes (EAF dust, zinc leaching residue, Cu sludge, etc ) are mainly treated. Powder materials are briquetted with reductant before being fed to the furnace. Products are crude zinc oxide, matte, non-hazardous slag and steam. Zinc and lead are recovered in oxide dust, and copper and silver are recovered in matte. The MF can be widely applied to many kinds of materials which contain such non-ferrous metal-valuables. In addition, the improvement in operation and technology has effectively made the unit capacity much larger. The MF now has many advantages for these treatment processes.

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Convergent Study on the Preparation of Sludge Modified Soils of Inorganic Consolidation Soil (무기계고화재의 슬러지 개량토 제조에 관한 융합연구)

  • Han, Doo Hee
    • Journal of the Korea Convergence Society
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    • v.8 no.2
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    • pp.157-162
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    • 2017
  • Inorganic stiffening agents were prepared by mixing paper sludge incineration ash, blast furnace slag fine powder quicklime, anhydrous gypsum and fly ash. The main components of the solidifying agent developed for sludge treatment were SiO, $Al_2O_3$, $TiO_2$, $Fe_2O_3$, $Mn_2O_3$, CaO, MgO, $Na_2O$, $K_2O$, $P_2O$, and $SO_3$. Unlike cement, the developed solidifying agent did not contain $Cr^{6+}$, which is known as a carcinogen. Heavy metals and oil contaminated soil were mixed with solidifying agent and cured for 7 days and the heavy metal content was below the environmental standard. Sewage sludge cake, food waste and solidifying agent were mixed with each other, and after 7 days curing, soil component test showed that the heavy metal content was below the environmental standard. After mixing the sludge, solidifying agent and additive mixture into the beaker, the ammonia concentration was measured to be 0 after 3 days.