• Title/Summary/Keyword: blade design

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Statistical Fracture Analysis of Turbine blade (터어빈 블레이드의 통계적 파괴 분석)

  • Choi, Jae-Ung
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.7 no.2
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    • pp.101-106
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    • 2006
  • The optimum design of turbine blade at minimized fatigue life can be derived by the statistical fatigue analysis in this study, The optimum value of positions in the axes of X and Y at turbine blade can be found by design of experiments on the condition that the value of fillet radius is fixed to minimize the fatigue life. The degree of uncertainty about process at the factors in the axes of X and Y can be calculated by six sigma analysis. The optimum value of fillet radius is determined by utilizing the robust design at uncertain condition. It is concluded that maximum von Mises stress can decreased by 20% and the fatigue life can be double.

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Design of a 2MW Blade for Wind Turbine and Uni-Directional Fluid Structure Interaction Simulation (2 MW급 풍력터빈 블레이드 설계 및 단방향 유체-구조연성해석)

  • Kim, Bum-Suk;Lee, Kang-Su;Kim, Mann-Eung
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.33 no.12
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    • pp.1007-1013
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    • 2009
  • The purposes of this study are to evaluate the power performance through CFD analysis and structural integrity through uni-directional FSI analysis in aerodynamic design and structure design of wind turbine blade. The blade was designed to generate the power of 2MW under the rated wind speed of 11 m/s, consisting of NACA 6 series, DU series and FFA series airfoil. The inside section of the blade was designed into D-spar structure and circular stiffener was placed to reinforce the structural strength in the part of hub. CFD analysis with the application of transitional turbulence model was performed to evaluate the power performance of blade according to the change of TSR and 2.024MW resulted under the condition of rated wind speed. TSR of 9 produced the maximum power coefficient and in this case, Cp was 0.494. This study applied uni-directional FSI analysis for more precise evaluation of structural integrity of blade, and the results of fiber failure, inter fiber failure and eigenvalue buckling analysis were evaluated, respectively. For the evaluation, Puck's failure criteria was applied and the result showed that fiber failure and inter fiber failure did not occur under every possible condition of the analysis. As a result, power performance and structural integrity of 2 MW blade designed in this study turned out to satisfy the initial design goals.

A Study on the 1MW Horizontal Axis Wind Turbine Rotor Design and 3D Numerical Analysis by CFD (CFD에 의한 1MW 수평축 풍력발전용 로터 설계 및 해석에 관한 연구)

  • Kim, B. S.;Kim, Y. T.;NAM, C. D.;Kim, J. G.;Lee, Y. H.
    • 유체기계공업학회:학술대회논문집
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    • 2004.12a
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    • pp.396-401
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    • 2004
  • In this paper, a 1MW HAWT(FIL-1000) rotor blade has been designed by BEMT(Blade Element Momentum Theory) with Prandtl's tip loss. Also, a 3-D flow and performance analysis on the FIL-1000 rotor blade has been carried out by using the 3-D Navier-Stokes commercial solver (CFX-5.7) to provide more efficient design techniques to the large-scale HAWT engineers. The rated power and itsapproaching wind velocity at design point (TSR=7.5) are 1MW and 9.99m/s respectively. The rotor diameter is 54.5m and the rotating speed is 26.28rpm. Airfoils such as FFA W-301, DU91-W-250, DU93-W-210, NACA 63418, NACA 63415 consist of the rotor blade from hub to tip. Recent CFX version, 5.7 was adopted to simulate 3-D flow field and to analyze the performance characteristics of the rotor blade. Entire mesh node number is about 730,000 and it is generated by ICEM-CFD to achieve better mesh quality The predicted maximum power occurringat the design tip speed ratio is 931.45kW. Approaching to the root, the inflow angle becomes large, which causesthe blade to be stalled in the region. Therefore, k-$\omega$ SST turbulence model was used to predict the quantitative flow information more accurately. Application of commercial CFD code to optimum blade design and performance analysis was proved to be more effective environment to HAWT blade designers.

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A study for improving the surgical mess using palatal and buccal mucosal incisions in oral and maxillofacial area (구개점막과 협점막의 절개에 사용되는 칼의 개선을 위한 기초 연구)

  • Seo Byoung-Moo;Choi Jin-Young;Lee Jong-Ho;Kim Myung-Jin;Choung Pill-Hoon
    • Korean Journal of Cleft Lip And Palate
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    • v.4 no.1
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    • pp.1-11
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    • 2001
  • Disposable blade is widely used for palatal and oral mucosal incision in oral and maxillofadal surgery nowadays, But its design and durability need for improvement, Especially, there are so many hard tissues intraoral area, such as bone and tooth, therefor the sharpness of the surgical blade was easily destroyed, The purpose of this study was to make basic data for developing new design of surgical blade using in oral and maxillofacial area including for the patients who have cleft lip and palate deformities, Some questionnaires about the usefulness of currently used surgical blades were sent to 150 dentists, the 54 of them made a reply, Secondly, The used-once blade and fresh new blade were examined under the scanning electron microscope with the 4000-times magnification, Lastly, the tissue reaction following the surgical incision with a fresh-new and a used blade on rat buccal cheek mucosa and hard palate was evaluated with light microscope with hematoxilin-eosin staining, The time interval from the surgical trauma to taking a sample were 1 day, 3 days, 7 days, and 14 days, At each time schedule, 2 Sprague-Dawley rats were sacrificed, Many dentists were agreed to need for changing the design of the surgical blades and also demand to improve the durability of the blades, They were also eager to adopt the new design of blade if it was available, The blade used in surgical extraction procedure was heavily damaged in its sharpe edge of number 15 blade, The histological differences were not prominent, but the delayed healing was detected in buccal mucosal defects especially in the surgical group with used blade, There are slight different changes in hard palatal defects between a used and a new blade group, In this study, we could find that there are imperative demanding on improvement of surgical blade design and durability for oral and maxillofadal area, The blade currently using in surgical extraction was easily damaged, The animal model of this study was not perfect for the purpose of this study.

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Numerical Investigation of Geometrical Design Variables for Improvement of Aerodynamic Performance of Supersonic Impulse Turbine (초음속 충동형 터빈익형의 공력성능 향상을 위한 기하학적 설계변수 수치연구)

  • Lee,Eun-Seok;Kim,Jin-Han;Jo,Gwang-Rae
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.31 no.8
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    • pp.99-106
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    • 2003
  • Geometrical design variables are numerically investigated to improve aerodynamic performance of the supersonic impulse turbine of a turbopump in a liquid rocket engine. Aerodynamic redesign was performed for maximization of the blade power. Four design variables considered are blade angle, blade thickness and radii of upper and lower arc blade with appropriate constraints. A fast Navier-Stokes solver was developed and Chien's k-$\varepsilon$ turbulence modelling was used for turbulence closure. In initial shape, a flow separation was found in the middle of blade chord. However, it disappeared in final shape via its geometrical design variable change. About 3.2 percent of blade power was increased from this research.

A study on design and aerodynamic characteristics of a spiral-type wind turbine blade (스파이럴형 풍력터빈 블레이드의 설계 및 공력특성에 관한 연구)

  • Lu, Qian;Li, Qiang;Kim, Yoon-Kee;Kim, Kyung-Chun
    • Journal of the Korean Society of Visualization
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    • v.10 no.1
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    • pp.27-33
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    • 2012
  • This paper describes a new design of small-scale horizontal wind blade, called spiral wind turbine blade. Theoretical and numerical approaches on the prediction of aerodynamic performance of the blade have been conducted. A theoretical equation is successfully derived using the angular momentum equation to predict aerodynamic characteristics according to the design shape parameters of spiral blade. To be compared with the theoretical value, a numerical simulation using ANSYS CFX v12.1 is performed on the same design with the theoretical one. Large scale tip vortex is captured and graphically presented in this paper. The TSR-$C_p$ diagram shows a typical parabolic relation in which the maximum efficiency of the blade approximately 25% exists at TSR=2.5. The numerical simulation agrees well with that of the theoretical result except at the low rotational speed region of 0~20 rad/s.

A Numerical Study on the Effect of Blade Shapes on the Performance of the Propeller-type Submersible Mixers (날개형상이 프로펠러형 수중믹서의 성능에 미치는 영향에 관한 수치적 연구)

  • Choi, Y. S.;Lee, J. H.;Kim, S. I.
    • The KSFM Journal of Fluid Machinery
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    • v.3 no.2 s.7
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    • pp.31-35
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    • 2000
  • In this research, the performance predictions of the submersible mixer were investigated. The variation of the performance characteristics by changing the impeller design parameters were discussed through the flow calculation results by using a commercial program, FLUENT. The performance of the submersible mixers is related to the velocity diffusion profiles downstream of the impeller and also the required input motor power to mix the fluid. In this study, the various design parameters such as the number of blade, the hub and tip diameters, the impeller blade profiles and revolution speed of the blades were taken for the fixed values. The blade sweep direction, the chord length distribution along with the radius of the blade and the inlet blade angle were changed to make different testing models. The flow calculation results show the effect of the changed design parameters on the performance of the submersible mixers and also give some helpful information for designing more efficient submersible mixers.

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A Computerized Axial Flow Fan Design System for Noise and Performance Analysis (성능 및 소음 해석 기능이 수반된 전산화된 축류 송풍기 설계 체제)

  • Chung, Dong-Kyu;Noh, Jun-Gu;Seo, Jae-Young;Lee, Chan
    • 유체기계공업학회:학술대회논문집
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    • 2001.11a
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    • pp.37-42
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    • 2001
  • A computerized axial flow fan design system is developed with the capabilities for predicting the aerodynamic performance and the noise characteristics of fan. In the present study, the basic fan blading design is made by combining vortex distribution scheme with camber line design, airfoil selection, blade thickness distribution and stacking of blade elements. With the designed fan blade geometry, the through-flow field and the performance of fan are analyzed by using the streamline curvature computing scheme with spanwise total pressure loss and flow deviation models. Fan noise is assumed to be generated due to the pressure fluctuation induced by wake vortices of fan blades and to radiate as dipole distribution. The vortex-induced fluctuating pressure on blade surface is calculated by combining thin airfoil theory and the predicted flow field data. The predicted performances, sound pressure level and noise directivity patterns of fan by the present method are favorably compared with the test data of actual fans. Furthermore, the present method is shown to be very useful in designing the blade geometry of new fan and optimizing design variables of the fan to achieve higher efficiency and lower noise level.

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A Study on the Low Vibration Design of Paddle Type Composite Rotor Blade for Helicopter (Paddle형 복합재료 헬리콥터 로터 블레이드 저진동 설계 기술 연구)

  • Kim, Deok Gwan;Ju, Jin;Lee, Myeong Gyu;Hong, Dan Bi
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.31 no.4
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    • pp.99-104
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    • 2003
  • This paper described the general dynamic point for rotor design and the design procedure of low vibration blade. Generally, rotor rotating natural frequencies are determined to minimize hub loads, blade vibration and to suppress ground resonance at rotor design stage. First, through rotor frequency diagram, natural frequencies must be far away from resonance point and rotating loads generated from blade can be transformed to non-rotating load to predict fuselage vibration. Vibration level was predicted at each forward flight condition by calculating cockpit's vertical acceleration transferred from non-rotating hub load assuming a fuselage as a rigid body. This design method is applied to design current Next-generation Rotor System Blade(NRSB) and will be applied to New Rotor which will be developed Further.

A Study on the Structural Optimum Design Method of Composite Rotor Blade Cross-Section using Genetic Algorithm (유전자 알고리즘을 이용한 복합재 로터 블레이드 단면 구조 최적설계방법에 관한 연구)

  • Won, You-Jin;Lee, Soo-Yong
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.41 no.4
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    • pp.275-283
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    • 2013
  • In this paper, the structural optimum design method of composite rotor blade cross-section was investigated with the genetic algorithm. An auto-mesh generation program was developed for iterative calculations of optimum design, and stresses in the blade cross-section were analyzed by VABS (variational asymptotic beam sectional analysis) program. Minimum mass of rotor blade was defined as an object function, and stress failure index, center mass and blade minimum mass per unit length were chosen as constraints. Finally, design parameters such as the thickness and layup angles of a skin, and the thickness, position and width of a torsion box were determined through the structural optimum design method of composite rotor blade cross-section presented in this paper.