• Proceedings of the Korean Society of Precision Engineering Conference
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• 1997.10a
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• pp.141-144
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• 1997

This paper presents design automation system using API and parametric modeling of solid modeler, which is applied on axial fans for cooling towers. The design data including chord length and twist angle according to the fan length are given by design program, and API functions are applied to automate the modeling and assembly process of fan blade. The boss to connect fan and motor is designed with parametric design function provided by UG so as to be flexibly changed by the value of design parameters. The process of generating 2-D drafting for parts and an assembly is also automated. With developed system, the modeling time is reduced to 5 minutes even with unskilled operators.

• International Journal of Precision Engineering and Manufacturing
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• v.6 no.1
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• pp.15-22
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• 2005

This research presents modeling of a functional surface that is constructed with a free-formed surface. The modeling of functional surfaces, being introduced in this paper, adopts a modified B-spline that utilizes an approximating technique. The modified B-Spline is constructed with altered control vertices. It is applied to measure the surface of an impeller blade. This research builds an algorithm accepting inputs of measured points. Generating the cutter-paths for NC machining employs the model of the constructed surfaces. The machined surfaces that are generated in several cases are compared with each other in the aspect of machining accuracy.

• Journal of the Korean Society for Precision Engineering
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• v.20 no.10
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• pp.156-163
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• 2003

This research presents modeling of a functional surface which is a constructed free-formed surface. The modeling introduced in this paper adopts modified B-spline that is utilizing approximating technique. The modified B-Spline is constructed with altered control vertices. It is applied to measure points on a surface of an impeller blade. This research builds a surface-modeler accepting inputs of measured points. Generation of cutter-paths for NC machining employs the model of the constructed surfaces. The machined surfaces which is generated in several cases are compared in the aspect of machining accuracy.

• Transactions of the Korean Society of Mechanical Engineers
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• v.18 no.1
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• pp.93-100
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• 1994

5-axis CNC machining is being used in the manufacturing of tire mold, screw, and turbine blade because it can produce complex workpiece more efficiently and accurately than 3-axis CNC machining does. However, it is difficult to calculate the CL data in 5-axis CNC machining. This paper describes an efficient method to modify and edit the NC code and a data structure for representation of the workpiece produced by 5-axis CNC machining. Wireframe display of tool path and shading display of workpiece are used to represent verification results. Machining errors can be evaluated quantitively using the data structure based on the workpiece data model. The methods are implemented in a program with a IBM-PC and MS-Windows.

• Journal of the Korean Society for Precision Engineering
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• v.27 no.8
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• pp.48-53
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• 2010

5-axis CNC machining now is getting popular because it can deal with complex shapes such as impeller, turbine blade and propeller without additional equipment or process, proving a set of various tool orientations. CAM software related to 5-axis machining is being developed quickly so that users can take advantage of potential capacities of 5-axis machine tools. However, only a few researches can be found in the area of control strategy development for 5-axis machining. This paper proposes a 5-axis cross-coupling control system based on a novel tool orientation error model. The proposed tool orientation error model provides accurate information on the tool orientation error in real time, which in turn enables directly controlling the tool orientation accuracy. The proposed control system also employs a contour error model to calculate the contour error and reflect it in the control as well. The accuracy of the proposed tool orientation error model is verified and the performance of the 5-axis cross-coupling control system in terms of both contouring and tool orientation accuracy is evaluated through computer simulations compared with existing 5-axis control systems.