• Proceedings of the Korean Society of Rheology Conference
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• 2006.06a
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• pp.81-84
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• 2006

Slot coating process, in continuous and patch modes, has been applied for the many precise coating products, e.g., flat panel displays and second batteries. However, manufacturing uniform coating products is not a trivial task at high-speed operations because various flow instabilities or defects such as leaking, bubbles, ribbing, and rivulets are frequently observed in this process. It is no wonder, therefore, that many efforts to understand the various aspects of dynamics and coating windows of this process have been made both in academia and industry. In this study, as the first topic, flow dynamics within the coating bead in slot coating process has been investigated using the one-dimensional viscocapillary model by lubrication approximation and two-dimensional model by Flow-3D software. Especially, operability windows in both 1D and 2D cases with various slot die lip designs have been successfully portrayed. Also, effects of process conditions like viscosity and coating gap size on slot coating window have been analyzed. Also, some experiments to find minimum coating thickness and coating windows have been conducted using slot die coater implemented with flow visualization device, corroborating the numerical results. As the second topic, flow dynamics of both Newtonian and Non-Newtonian fluids in patch or pattern slot coating process, which is employed in manufacturing IT products such as secondary batteries, has been investigated for the purpose of optimal process designs. As a matter of fact, the flow control in this system is more difficult than in continuous case because od its transient or time-dependent nature. The internal die and die lip designs for patterned uniform coating products have been obtained by controlling flow behaviors of coating liquids issuing from slot. Numerical simulations have been performed using Fluent and Flow-3D packages. Flow behavior and pressure distribution inside the slot die has been compared with various die internal shapes and geometries. In the coating bead region, efforts to reduce irregular coating defects in head and tail parts of one patterned coating unit have been tried by changing die lip shapes. It has been concluded that optimal die internal design gas been developed, guaranteeing uniform velocity distribution of both Newtonian and shear thinning fluids at the die exit. And also optimal die lip design has been established, providing the longer uniform coating layer thickness within one coating unit.

• Journal of Environmental Science International
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• v.7 no.1
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• pp.81-88
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• 1998

This study was conducted to assess the characteristics of plgment wastewater and the removal rates of appropriate treatment by physical, chemical and biological Process, and the possibility of reuse for effluent. Based on the results, the wastewater qualities of pigment were pH 5.1$\pm$3.4, temperature 43.0$\pm$ 15.$0^{\circ}C$, BOD 1,431.4$\pm$589.6mg/l, COD 2,282.8$\pm$466.5mg/l, turbidity 1,340$\pm$820NTU, color 243.0$\pm$147.0unit, Pb 36.5$\pm$9.5mg/l and $Cr^+6$ 10.3$\pm$ 1.3mg/l, respectively. The removal rates of adsorption by activated carbon and filter process were BOD 40.6% , COD 57.0% , turbidity 89.6%, color 87.2%, Pb 86.0% and $Cr^+6$ 10.6%, respectively. And the removal rates of reduction, neutralization, coagulation and aP floatation process were BOD 18.2%, COD 24.3%, turbidity 74.3%, color 56.7%, Pb 68.6% and $Cr^+6$ 97.8%, respectively. The removal rates of activated sludge process were BOD 95.9%, COD 86.0%, turbidity 27.8%, color 25. 2%. Pb 26.9% and $Cr^+6$ 50.0% , respectively. The total removal rates of treatment by physical, chemical and biological process were BOD 98.0% , COD 95.4%, turbidity 98.1%, color 95.8%, Pb 97.0% and $Cr^+6$ 99.0%, respectively. According to the test results for possibility of reuse with coagulation-adsorption by activated carbon process of effluent, COD was higher than that of raw water and others were similar to that of raw water thus, it Is considered to be reused.

• Korean Chemical Engineering Research
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• v.51 no.2
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• pp.221-225
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• 2013

Sustainability, in general, means the protection of environmental resources and economic prosperity, with the consideration of the social, economic and environmental effect, as well as human health and the enhancement of life. Profound consideration about sustainability has to handle the overall cycle of feedstock, resource extraction, transportation and production in addition to the environmental effect. Sustainable development of the chemical industries should be carried out complementarily by strengthening the chemical process safety of the industries. In this respect, chemical process safety can be called an opportunity to enhance the compatibility internationally. Changing new paradigm in chemical process safety is formed from the overall life cycle considering basic design of existing systems and production processes. To improve the chemical process safety, the integrated smart system is necessary, comprising various chemical safety database and knowledge base and improved methods of quantitative risk analysis, including management system. This paper discussed the necessity of overall life cycle in chemical process safety and proposed new technology to improve the sustainability. To develop the sustainable industries in process systems engineering, three S, which include Safety, Stability and Security, will have to be combined appropriate.

• Journal of Korean Society of Occupational and Environmental Hygiene
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• v.24 no.3
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• pp.263-271
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• 2014

Objectives: Along with the several cases of pulmonary disorders caused by exposure to indium that have been reported in Japan, China, and the United States, cases of Korean workers involved in processes that require handling of indium compounds with potential risk of exposure to indium compounds have also been reported. We performed biological monitoring for workers in various target manufacturing processes of indium, indium oxide, and indium tin oxide(ITO)/indium zinc oxide(IZO) in domestic factories. Materials: As biological exposure indices, we measured serum concentrations of indium using inductively coupled plasma mass spectrometry, and Krebs von den Lungen 6(KL-6) and surfactant protein D(SP-D) using enzyme-linked immunosorbent assays. We classified the ITO/IZO target manufacturing process into powdering, mixing, molding, sintering, polishing, bonding, and finishing. Results: The powdering process workers showed the highest serum indium level. The mixing and polishing process workers also showed high serum indium levels. In the powdering process, the mean indium serum concentration in the workers exceeded $3{\mu}g/L$, the reference value in Japan. Of the powdering, mixing, and polishing process workers, 83.3%, 50.0%, and 24.5%, respectively, had values exceeding the reference value in Japan. We suppose that the reason of the higher prevalence of high indium concentrations in powder processing workers was that most of the particles in the powdering process were respirable dust smaller than $10{\mu}m$. The mean KL-6 and SP-D concentrations were high in the powdering, mixing, and polishing process workers. Therefore, the workers in these processes who were at greater risk of exposure to indium powder were those who had higher serum levels of indium, as well as KL-6 and SP-D. We observed significant differences in serum indium, KL-6, and SP-D levels between the process groups. Conclusions: Five among the seven reported cases of "indium lung" in Japan involved polishing process workers. Polishing process workers in Korea also had high serum levels of indium, KL-6, and SP-D. The outcomes of this study can be used as essential bases for establishing biological monitoring measures for workers handling indium compounds, and for developing health-care guidelines and special medical surveillance in Korea.

• KSBB Journal
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• v.16 no.2
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• pp.133-139
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• 2001

To treat piggery wastewaters containing refractory compounds including nitrogen, biological treatments were investigated. In biological treatment, the removal efficiencies of organics and nitrogen by the activated sludge process and bioreactor using a BACC (Biological Activated Carbon Cartridge) media filled with granular activated carbon were examined. The results were as follows; in the biological process, when the approximate influent BOD concentration of 620 mg/L, through dilution, was treated by the activated sludge process, the process should be operated at a HRT of over 8 days to maintain an effluent BOD concentration of lower than 100 mg/L. In the treatment of piggery wastewater using a BACC bioreactor, when the HRT was 200 hours, the BOD, COD(sub)cr, and TKN removal efficiency of the effluent were 94, 75 and 64.3%, respectively. Comparing the BACC bioreactor with the activated sludge process, when the volumetric loading rate was 0.3 g BOD/L.day, the specific substrate removal rate of BOD was 0.14 g BOD removed/L.day in the activated sludge process which compared with 0.27 g BOD removed/L$.$day in the BACC bioreactor. The BACC bioreactor showed on average a 2-fold higher removal rate and was superior to the activated sludge process in wastewater treatment in terms of variations of loading time and high loading time. Therefore, the BACC process can effectively treat piggery wastewater containing high concentrations of nitrogen and organic compounds.

• KSBB Journal
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• v.16 no.4
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• pp.332-336
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• 2001

This paper is intended as an application of the biological rope media sedimentation tank using biodegradability of BAC(Biological activated carbon) to the drinking water treatment system for the removal of NOM. The removal of DOC(Dissolved organic carbon), UV absorbance(UV$\_$254/), and turbidity were evaluated under various operation condition of a biological rope media sedimentation tank such as raw water-media process (Media 1), ozonation-media process (Media 2), and ozonation-coagulation/sedimentation-media process (Media 3). The raw water had DOC concentration of 1.3∼3.4 mg/L, UV$\_$254/ of 0.027∼0.039 cm$\^$-1/, and turbidity of 0.3∼4.5 NTU, respectively. The average DOC concentration were 2.2 mg/L in media 1, 1.8 mg/L in media 2, and 1.3 mg/l in media 3 from raw water, respectively. On the other hand, the DOC concentration in conventional sedimentation tank was 1.5 mg/l. Higher removal of the DOC was noted in media 3 than media 1 and media 2. The UV$\_$254/ of the treated water were 0.037 cm$\^$-1/ in media 1, 0.027 cm$\^$-1/ in media 2, and 0.014 cm$\^$-1/ in media 3 from raw water, respectively The UV$\_$254/ in conventional sedimentation tank was 0.014 cm$\^$-1/ which is similar to that of media 3. Average turbidity of the treated water was 1.1 NTU in media 1, 0.9 NTU in media 2, and 0.5 NTU in media 3, respectively. It is expected that the biological rope media sedimentation tank is a good alternative over the conventional sedimentation process from these results.

• 한국생물공학회:학술대회논문집
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• 2000.04a
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• pp.414-417
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• 2000

BACC(Biological Activated Carbon Cartridge)process is a newly developed biological process to remove organic compounds, nitrogen, and phosphorus with activated carbon granules in iron fixed-frame cartridge type. The largest defect of previous BACC process was denitrification inefficiency. The removal efficiencies of nitrogen and phosphorous with external recycle ratios $100{\sim}200%$ for synthetic wastewater were $69.8{\sim}90.1%$ and $62.18{\sim}91%$, respectively, since the modified BACC process with external recycle overcame the defect of BACC process. When external recycle ratio was increased more than 300%, T-N removal efficiencies were decreased. In the treatment of a real sewage using modified BACC process, $COD_{Cr}$, removal efficiencies were $96.3{\sim}97.5%$ which was similar to those of the previous BACC process. while T-N removal efficiencies was $88.3{\sim}95.7%$ which were superior to those of the previous BACC process.

• Journal of Institute of Convergence Technology
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• v.5 no.1
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• pp.1-5
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• 2015

SI thermochemical hydrogen production process achieves water splitting into hydrogen and oxygen through three chemical reactions. The process is comprised of three sections and one of them is HI decomposition into $H_2$ and $I_2$ called as Section III. The production of $H_2$ included processes involving EED for concentrating a product stream from Section I. Additionally an $I_2$ crystallization would be considered to reduce burden on EED by removing certain amount of $I_2$ out of a process stream prior to EED. In this study, the current thermodynamic model of SI process was briefly described and the calculation results of the applied Electrolytes NRTL model for phase equilibrium calculations was illustrated for ternary systems of Section III. We calculated temperature and heat duty of an $I_2$ crystallizer and heat duty of heaters using UVa model and heat balance equation of simulation tool. The results were expected to be used as operation information in optimizing HI decomposition process and setting up material balance throughout SI process.

• Journal of environmental and Sanitary engineering
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• v.7 no.1
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• pp.45-56
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• 1992

The Anaerbic Anoxic/oxic process is one of the biological treatment methods to remove nitrogen and phosphorus effectively which are nutritional elements for eutrophication. Supernatant of primary sediment of Anaerobic digester is used as a carbon source instead of methanol methanol supply in usual A$_{2}$/O process. The efficiency of the following treatment processes are as follow : 1) Changing recycle ratio in the usual A$_{2}$/O process without the stage of Anaerobic digester. 2) Changing recycle ratio in the usual A$_{2}$/O process with the supernatant supply of the Anaerobic digester. In the result of comparison, changing recycle ratio is almost no effect in the removal of phosphorus, however the effect of removal in nitrogenous substance are remarkable, and the effect of Anaerobic digester is not as effective as expected because the BOD removed in the digester partly, the rate of phosphorus to the BOD exceed pertinent range.

• Journal of Korean Society on Water Environment
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• v.22 no.2
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• pp.222-229
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• 2006

The treatment performance and operational parameters of a tertiary wastewater treatment process a biological filtration system were investigated. The biological filtration system consisted of a nitrification filter (Fiter 1) and a polishing filter with anoxic and aerobic parts (Filter 2). SS, T-C-BOD, and T-N in effluent were kept stable at less than 3, 5 mg/L, and 5 mgN/L, respectively, under a HRT in Filter (filter-bed) of 0.37~2.3 h. T-N at the outlet of Filter 2 were about 1~5 mgN/L under the condition of LV of 50~202 m/d. In Filter 2, denitrification was accomplished under LV of 50~168 m/d in a 1 m filter-bed. However, the denitrification capacity reached the maximum when the linear velocity was increased to 202 m/d. Relationship between increase in microorganism and headloss was clearer in Filter 2. As a result, the denitrification rate increased from 1.0~2.3 kgN/($m^3-filter-bed{\cdot}d$) as the headloss increased. The COD removal rate was 6.0~9.6 kgCOD/($m^3-filter-bed{\cdot}d$) when operated with Filters 1 and 2. These results mean that captured bacteria contributed a part of COD consumption and denitrification. The maximum nitrification and denitrification rate was 0.5 and 4 kgN/($m^3-filter-bed{\cdot}d$) in Filter 1 and 2.The ratio of backwashing water to the treated water was about 5~10 %. In Filter 1, wasted sludge in backwashing was only 0.7~5.3 gSS/($m^3$-treated water). In Filter 2, added methanol was converted into sludge and its value was 8.0~24 gSS/($m^3$-treated water). These results proved that this process is both convenient to install as tertiary treatment and cost effective to build and operate.