• Title/Summary/Keyword: bending cycle test

Search Result 55, Processing Time 0.026 seconds

Effect of Nitriding on Fatigue Characteristics of Cr-Mo Alloy Steel (고장력 Cr-Mo강의 질화처리에 따른 피로특성)

  • Oh, Kwang Keun;Kim, Jae Hoon;Choi, Hoon Seok
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.39 no.6
    • /
    • pp.597-602
    • /
    • 2015
  • CrMo alloy steel was nitrided using two types of processing methods, ion-nitriding processing and nitrocarburizing. Both processes were conducted for a duration of 30 min. To compare the surface hardness of the alloys created by the different processes, microhardness tests were conducted, and fatigue tests of each material were performed by a cantilever rotary bending fatigue test machine (Yamamoto, YRB 200) in the very high cycle regime ($N>10^7cycle$). Fractography of the fractured surfaces was conducted by scanning electron microscopy - to observe the fracture mechanisms of very high cycle fatigue and the effect of the nitriding process on the fatigue characteristics.

A Study on Biological Wastewater Treatment using the Combination of Anaerobic and Two Intermittent Aeration Tanks Operated Alternately: A Pilot-scale Study (혐기 및 2단 교호(交互) 간헐포기조를 이용한 하수고도처리에 관한 연구: 파일럿 규모의 실험결과를 중심으로)

  • Choi, Yong-Su;Hong, Seok-Won;Kwon, Gihan
    • Journal of Korean Society on Water Environment
    • /
    • v.20 no.3
    • /
    • pp.269-274
    • /
    • 2004
  • The performance of a newly designed wastewater treatment process equipped with an anaerobic and two intermittent aeration tanks operated alternately was investigated. During the experimental period, several types of cyclic operating schedules with different aeration and non aeration time were examined for the optimization. At all modes, the removals of organic matter and SS were highly achieved. With respect to T-N removal, however, the cycle length for aeration on/off affected the efficiencies. At the optimal operating mode, the ORP bending point indicating the disappearance of nitrate was observed. Considering the influent wastewater characteristics and cyclic operating schedules, it can be suggested that T-P removal is much more BOD/T-P ratio and/or its load dependant rather than the aeration on/off time. The results obtained from pilot-scale test showed the competitive advantage of this alternating process through an omission of nitrate recycle and operational flexibility against influent load variations when comparing with other continuous flow processes.

Study on the Effect of Crystal Morphology on Mechanical Property in Cu-Zn-Al Shape Memory Alloy (Cu-Zn-Al 형상기억합금에서 기계적 성질에 미치는 결정형상의 영향에 관한 연구;주조조직과 재결정처리에 따른 기계적 성질과 형상기억능의 변화)

  • Hwang, Sung-Jun;Lee, Jin-Hyung;Hong, Jong-Hwi
    • Journal of Korea Foundry Society
    • /
    • v.9 no.1
    • /
    • pp.58-66
    • /
    • 1989
  • The effect of heat treating temperature and ${\alpha}$ phase In the ${\beta}$ phase matrix were investigated for ${\beta}-CuZnAl$ shape memory alloys by tension test, fatigue test, and shape memory effect test. After heat treatment at $677^{\circ}C$, $750^{\circ}C$, $800^{\circ}C$ and $850^{\circ}C$ for 10 min. respectively, static fracture stress(${\sigma}_f$), fatigue fracture stress(${\tau}_{max}$) at $10^6$ cycle, and elongation(${\epsilon}_f$) was $24.2kg/mm^2$, $17.21kg/mm^2$ and 11.8%, respectively. As heat treating temperature decreased, fracture surfaces of the specimens were changed from the intergranular to the transgranular fracture mode. Especially, the a phase precipitated in the ${\beta}$ phase matrix had an effect on crack propagation and the fracture surface was characterized by dimple-like pattern when crack propagated in transgranular cracking mode. Precipitation of the ${\alpha}$ phase in the ${\beta}$ phase matrix lowered the transformation temperature by $10^{\circ}C$, and about 2.5 vol.% ${\alpha}$ phase did not affect the shape memory effect examined by the bending test.

  • PDF

A Study on Fatigue Damage Modeling Using Neural Networks

  • Lee Dong-Woo;Hong Soon-Hyeok;Cho Seok-Swoo;Joo Won-Sik
    • Journal of Mechanical Science and Technology
    • /
    • v.19 no.7
    • /
    • pp.1393-1404
    • /
    • 2005
  • Fatigue crack growth and life have been estimated based on established empirical equations. In this paper, an alternative method using artificial neural network (ANN) -based model developed to predict fatigue damages simultaneously. To learn and generalize the ANN, fatigue crack growth rate and life data were built up using in-plane bending fatigue test results. Single fracture mechanical parameter or nondestructive parameter can't predict fatigue damage accurately but multiple fracture mechanical parameters or nondestructive parameters can. Existing fatigue damage modeling used this merit but limited real-time damage monitoring. Therefore, this study shows fatigue damage model using backpropagation neural networks on the basis of X -ray half breadth ratio B / $B_o$, fractal dimension $D_f$ and fracture mechanical parameters can estimate fatigue crack growth rate da/ dN and cycle ratio N / $N_f$ at the same time within engineering limit error ($5\%$).

A Study on the Durability of Al-10%Si-0.3Mg Castings with Weld Repair (Al-10%Si-0.3%Mg 주조재의 보수용접에 따른 내구특성 연구)

  • Kim, Kyung-Hyun;Lee, Jung-Moo
    • Journal of Korea Foundry Society
    • /
    • v.14 no.6
    • /
    • pp.541-547
    • /
    • 1994
  • The effects of weld repair on the durability in Al-10%Si-0.3%Mg castings were evaluated. The strength and fracture toughness in fusion zone were higher than those in the base metal by rapid cooling of fusion zone after welding. There were no significant differences between fatigue properties in castings and weld repaired specimen as the results of low cycle fatigue and rotating bending fatigue test. Therefore it was concluded that weld repairing did not have any significant effect on the mechanical properties of castings.

  • PDF

A Study on the Fatigue Strength Reduction Factor under the High Cycle Bending Fatigue (고사이클 굽힘 피로에서의 피로강도 감소계수에 관한 연구)

  • Pyo, Dong-Keun
    • Journal of Ocean Engineering and Technology
    • /
    • v.6 no.2
    • /
    • pp.71-75
    • /
    • 1992
  • 기구나 구조물의 피로수명은 노치에서의 피로균열 방생수명에 의하여 지배되기때문에 노치로 인한 피로강도감소계수 $K_f$는 피로설계상 대단히 중요한 인자이다. 노치 선단(Notch root)에서의 피로균열발생명수 N$_c$를 기준으로하면 탄성응력집중계수 $K_t$가 10 정도까지 $K_f$$K_t$간에는 거의 직선적인 관계가 있음이 이다- 고에 의하여 명석해졌으나 이는 인장,압축의 축력이 작용하였을 때이며 따라서 기구나 구조부재는 축력외에도 굽힘 피로 하중이 작용하였을때도 많으므로 본 연구에서는 굽힘 피로 하중을 받았을때도 있다. -고의 결론이 적용되는지는 검시코져 본 연구를 실시하였다.

  • PDF

The Study on the Influence of the Concentration NaCl Solution on Corrosion Fatigue Behavior of T.M.C.P. Steel (T.M.C.P. 강의 부식피로거동에 미치는 염분의 영향에 관한 연구)

  • 이상호;한정섭
    • Journal of Ocean Engineering and Technology
    • /
    • v.7 no.2
    • /
    • pp.131-140
    • /
    • 1993
  • To study the corrosion fatigue begavior of T.M.C.P. steel, the rotary bending fatigue test with the change of concentration of NaCl solution was carried out. Fatigue life in the corrosion environment is decreased markedly in comparision with that in the air. Fatigue limit in the air was about 225 MPa. In case of 3.5% NaCl solution fatigue life could be expressed as .sigma./sub f/=10,392 * (N/sub f/)/sup -o.2923 . According to the paris's rule, crack growth rates could be expressed as da/dN=2.62.*10/sup -7/ .DELTA. K/sup 1.09/(3.5% NaCl solution), da/dN=1.95 *10/sup -7 .DELTA. K/sup 1.05/(1% NaCl solution), da/dN=2.62 * 10/sup -7/.DELTA./sup 0.72/(0.01% NaCl solution) with da/dN expressed in mm/cycle and .DELTA.K in MPa.GAMMA.m. The crack growth rate in the corrosion environment was highest under 3.5% NaCl solution.

  • PDF

Fatigue Properties of Friction Weld According to the Location of Small Artificial Defect (미소인공결함의 위치에 따른 마찰용접부의 피로특성)

  • 이상열;정재강
    • Journal of Welding and Joining
    • /
    • v.19 no.6
    • /
    • pp.608-613
    • /
    • 2001
  • In this study, the rotary bending fatigue test was carried out with two kinds of base metal, martensite stainless steel STR3 and austenite stainless steel STR35 and the dissimilar friction welded material with them. To compare the fatigue fifes according to the notch positions, the small circular defect was worked on the bonded line, 1.0mm and 0.5mm distance form the bonded line. The fatigue limits of the STR3 and STR35 base metal were 429.0MPa and 409.4MPa respectably. In comparison with fatigue life at the same notch positions, the STR35 specimens showed about 190% for base metal, 82% for 1.0mm distance notched specimens higher than that of the STR3. But the fatigue life of the 0.5mm distance notched STR35 specimen showed about 35% lower than that of the STR3 specimen. And the bonded line notched specimen was much lower fatigue life than the other specimens because of separation of the bonded line.

  • PDF

An Experimental Study on Failure Behavior of TP316 Stainless Steel Pipe with Local Wall Thinning and Cracking (국부 감육과 균열이 발생한 TP316 스테인리스강 배관의 파괴거동에 관한 실험적 연구)

  • Cheung, Jin Hwan;Kim, In Tae;Choi, Seock Jin;Choi, Hyung Suk;Kim, Hee Sung
    • Journal of Korean Society of Steel Construction
    • /
    • v.24 no.6
    • /
    • pp.647-657
    • /
    • 2012
  • Although nuclear power plant piping system is designed conforming to design specifications, the piping systems are deteriorated with increase in service life. In this study, monotonic and cyclic loading tests were carried out on TP316 stainless steel pipe specimens, and the effect of local wall thinning and cracking on failure behavior was investigated. In the tests, 0%, 35% and 75% wall thinning and cracking of initial thickness were artificially introduced to inside elbow and straight pipe specimens, and internal pressures of 20MPa were applied to simulate real operation condition. From the test results, the effect of local wall thinning and cracking on failure mode, ultimate load, number of cycle and strain energy was presented, and maximum bending moment was compared with allowable bending moment calculated by ASME code.

The Analysis of Fatigue Crack Initiation and Microstructure of Plasma Ion Nitrided SACM645 Steel (플라즈마 이온질화한 SACM645 강의 미세조직 및 피로균열 발생의 해석)

  • Kim, K.T.;Kwum, S.I.
    • Journal of the Korean Society for Heat Treatment
    • /
    • v.9 no.1
    • /
    • pp.69-77
    • /
    • 1996
  • The fatigue crack initiation behavior of plasma ion nitrided SACM645 steel was investigated through the rotary bending fatigue test and residual stress measurement by XRD. It was shown by XRD and EPMA that the plasma ion nitrided surface was composed of ${\gamma}^{\prime}(Fe_4N)$phase and ${\varepsilon}(Fe_{2-3}N)$phase, and that the nitrogen atoms existed in Fe matrix in diffusion layer. The OM, SEM and Auger spectroscopy showed that the depth of compound layer, mixed compound and diffusion layer, and diffusion layer was $8{\mu}m$, $30{\mu}m$ and $300{\mu}m$, respectively. However, the microhardness test showed that the depth of hardened layer was $500{\mu}m$. The tensile strength of the ion nitrided SACM645 was lower than that of the unnitrided SACM645, and the ion nitrided specimen was fractured without plastic deformation. The nitrided SACM645 showed much poorer low cycle fatigue properties than the unnitrided one. In rotary bending fatigue, the fatigue strength of the ion nitrided SACM645 was higher than that of the unnitrided specimen, and the fatigue crack initiation sites changed by applied fatigue stress levels. The XRD result showed that the ion nitrided SACM645 has the compressive residual stress from surface to $600{\mu}m$ deep and the tensile residual stress from $600{\mu}m$ to deeper site. It is thought that crack initiation takes place at the point where the total stress of residual stress and applied stress is maximum.

  • PDF