• Journal of the Korean Society for Precision Engineering
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• v.22 no.11 s.176
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• pp.91-98
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• 2005

This study has been focused on the development of a high speed feeding type three-dimensional bending machine. It is designed for manufacture of copper pipe for heat exchangers. For the purpose of design of the machine, analysis of bending process, structural analysis and reliability evaluation of the machine by a laser interferometer are carried out. The analysis is carried out by FEM simulation using commercial softwares, DEFORM, MARC and CATIA V5. In addition, the machine has attained high accuracy and repeatability. In order to improve the accuracy of this machine, the maximum speed, positioning accuracy and repeatability of feed are measured by the laser interferometer. The final results of analysis are applied to the design of a high speed feeding type three-dimensional bending machine and the machine is successfully developed.

• Journal of the Korean Society for Precision Engineering
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• v.24 no.6
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• pp.58-65
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• 2007

The arbitrarily-bended pipe is widely used in a heat exchanger system. Thus, the pipe bending process has important role in performance and productivity of heat exchanger system. The purpose of this study is to investigate the bending process for manufacturing of sound pipe. And, the spring-back effect and the variation of pipe thickness should be controlled effectively. The change of spring-back ratio and the thickness variation of pipe according to the change of bending radius, bending angle and pipe thickness are analyzed by FEM analysis. The analytic results are compared with the experimental data, accordingly the results show good agreement. The method of the analysis can be applied for manufacturing of precision bended pipe.

• Transactions of Materials Processing
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• v.14 no.8 s.80
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• pp.718-724
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• 2005

An efficient finite element method has been introduced for analysis of metallic sandwich plates subject to bending moment. A full model 3-point bending FE-analysis shows that the plastic behavior of inner structures appears only at the load point. The unit structures of sandwich plates are defined to numerically calculate the bending stiffness and strength utilizing the recurrent boundary condition for pure bending analysis. The equivalent models with the same bending stiffness and strength of full models are then designed analytically. It is demonstrated that the results of both models are almost the same and the FE-analysis method incorporating the equivalent models can reduce the computation time effectively. The dominant collapse modes are face buckling and face yielding. Since the inner dimpled structures prevent face buckling, sandwich plates with inner dimpled shell structure can absorb more energy than other types of sandwich plates during the bending behavior.

• Journal of the Korean Society for Precision Engineering
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• v.21 no.4
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• pp.132-139
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• 2004

The open section members have been used as the members of vehicle such as automotives, airplanes and trains. When vehicles are crashed, these members have absorption of the energy and it is necessary for retainment of the survival space, and as the result, the prediction for the displacement of members in this case of the crash of vehicles is very important. The displacements of members in this case of the crash of automotives show combined aspect of both axial collapse and bending collapse. In the rollover accident when bending collapse happen, the collapse of each members is progressed by the plastic hinge which made from bending moment, and therefore the research for the behavior of members under bending moment after collapse is necessary to determine the internal energy which the members can absorb and the deformed shapes of the members on the step of design. In this paper, the characteristics of bending collapse at the members of the open cross-section were studied with experiment and numerical analysis. We made a comparative studied of the result of the experiment, and changed the axis according to the parallel-axis theorem.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.14 no.2
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• pp.75-80
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• 2015

The rebar factory production process involves the repetitive bending of rebars. Therefore, the fatigue failure of the rebar bending machine needs to be considered. In this paper, fatigue analysis of the rebar machine was performed using the commercial software DAFUL, which is based on MFBD (Multi Flexible Body Dynamics). The rotating roller, fixing roller and rebar were modeled by the finite element method. The rebar bending process is simulated and the mechanical stresses on the rollers are calculated. Structural analysis of the rebar bending roller was performed using the maximum bending angle of $180^{\circ}$ and maximum processing rebar diameter of ${\Phi}19mm$. Then, for fatigue analysis, the S-N curve of STD-11 was. The fatigue life of rollers is estimated by modified Goodman diagram. The fatigue life range of the rotating roller is $2.99961{\times}10^5{\sim}1{\times}10^8$ while that of the fixed roller is $2.53142{\times}10^5{\sim}1{\times}10^8$. STD-11 has an infinite life cycle after $1{\times}10^8$. Therefore, the rollers of the rebar bending machine may be expected to suffer fatigue failure. Thus, we performed a parameter study of fatigue life according to various axial radii of the fixed roller and rotating roller, and redesign of the rebar bending machine. Consequently, the axial radius of the fixed roller and rotating roller was found to be 35~37.5mm and 30~35mm, respectively, and an infinite life cycle was confirmed at these.

• Transactions of Materials Processing
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• v.29 no.4
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• pp.188-193
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• 2020

Piping work of large ships or offshore plants is often done in a narrow and confined space, requiring precise bending and safety. In order to realize an accurate bending angle, it is very important to predict and correct a deformation that may be caused by elasticity in the bending process, that is, an angular deviation due to springback. Therefore, by using CAE analysis to develop a correction angle model for springback based on multiple tube bending angles and using trend line data derived from this correction angle model, at bending the tube as the diameter of the base former and the tube outer diameter change, the springback compensation angle at any angle can be obtained. In this study, the bending mechanism was analyzed to increase the bending precision, and a correction angle model was developed and a trend line was derived in consideration of springback occurring in the bending process. In order to derive a more accurate and reliable trend line, a tube tensile test was performed, and the reliability of the corrected angle trend line was verified by comparing the bending angle measurement and analysis results with a 3D scanner.

• International Journal of Precision Engineering and Manufacturing
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• v.4 no.1
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• pp.15-22
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• 2003

Beams are often subject to bending-torsion coupled vibration due to mass coupling and/or stiffness coupling. This paper proposes a dynamic analysis method using the exact dynamic element for bending-torsion coupled vibration of general plane beam structures with joints. The exact dynamic element matrix for a bending-torsion coupled beam is derived, and the detailed procedure of using the exact dynamic element matrix is also presented. Three examples are provided for validating and illustrating the proposed method. The numerical study proves the proposed method to be useful for dynamic analysis of bending-torsion coupled beam structures with joints.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.32 no.1
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• pp.91-98
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• 2008

One of the two spindles in the X-lift fractured suddenly during normal operation. The fracture occurred at the notch where the bending moment might be the maximum. Macrofractographic features associated with rotating-bending fatigue are evident on the fracture surface. The 3-D finite element analysis of the X-lift reveals that the spindle rotated under bending. The measured surface strain of the spindle varies cyclically as the spindle rotates. It supports that the spindle rotated under bending. The X-lift is not perfectly symmetrical with respect to both the horizontal and the vertical plane. The slightly unsymmetrical deformation can cause the bending of the spindle.

• Journal of the Korean Society for Precision Engineering
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• v.18 no.9
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• pp.110-121
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• 2001

During hot pipe bending using induction heating, the wall of bending outside is thinned by tensile stress. In design requirement, the reduction of wall thickness is not allowed to exceed 12.5%. So in this study, two methods of bending, one is loading of reverse moment and the other is loading of temperature gradient, have been investigated to design pipe bending process that satisfy design requirements. For this purpose, finite element analysis with a bending radius 2Do(outer diameter of pipe) has been performed to calculate proper reverse moment and temperature gradient to be applied. Induction heating process has been analyzed to estimate influence of heating process parameters on heating characteristic by finite difference method. Then pipe bending experiments have been performed for verification of finite element and finite difference analysis results. Experimental results are in good agreement with the results of simulations.

• Structural Engineering and Mechanics
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• v.53 no.4
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• pp.781-790
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• 2015

We apply higher-order beam theory to analyze the deflections and stresses of a cantilevered single leaf flexure in bending. Our equations include shear deformation and the warping effect in bending. The results are compared with Euler-Bernoulli and Timoshenko beam theory, and are verified by finite element analysis (FEA). The results show that the higher-order beam theory is in a good agreement with the FEA results, with errors of less than 10%. These results indicate that the analysis of the deflections and stresses of a single leaf flexure should consider the shear and warping effects in bending to ensure high precision mechanism design.