• 제목/요약/키워드: bending, non-destructive test

검색결과 17건 처리시간 0.021초

식품분쇄용 세라믹 롤 재료 개발과 기계적 특성평가 (Development of Ceramic Roll Materials for Food Grinding Processing and Evaluation of Mechanical Behavior)

  • 강위수
    • Journal of Biosystems Engineering
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    • 제26권1호
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    • pp.47-56
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    • 2001
  • In order to prevent the possibility of mixing of metal powder during food grinding processing with the metal roll mill this study was conducted to develope the materials of ceramics roll as a substitute of gray cast iron mill. Since the ceramics is brittle material and can be broken easily by a crack, it was needed to develope engineering ceramics roll materials with high elastic modulus and fracture toughness. Adding 0∼50 wt% Al$_2$O$_3$as densification additives to porcelain body material and forming the ceramics an different condition, mechanical properties were evaluated. The material structure’s densification process was analyzed by SEM and XRD. The evaluation of the mechanical properties of ceramics roll materials were compared and analyzed by non-destructive test using Young’s modulus and destructive test using 3-point bending strength and fracture toughness. The results showed several correlative results. Porcelain body material with 40 wt% Al$_2$O$_3$content heated at 1,200$\^{C}$ for 5h was high bulk density of 2.77, Young’s modulus of 118.4Gpa, 3-point bending strength of 137 MPa and fracture toughness of 2.88 MPa$.$m$\^$$\sfrac{1}{2}$/ . After analyzing the relationship between non-destructive test and destructive test, the coefficient of determination was more than 0.9. Therefore, the evaluation of non-destructive test by ultrasonic was turned out to be feasible in evaluating the mechanical properties of ceramics.

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Prediction of Hybrid fibre-added concrete strength using artificial neural networks

  • Demir, Ali
    • Computers and Concrete
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    • 제15권4호
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    • pp.503-514
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    • 2015
  • Fibre-added concretes are frequently used in large site applications such as slab and airports as well as in bearing system elements or prefabricated elements. It is very difficult to determine the mechanical properties of the fibre-added concretes by experimental methods in situ. The purpose of this study is to develop an artificial neural network (ANN) model in order to predict the compressive and bending strengths of hybrid fibre-added and non-added concretes. The strengths have been predicted by means of the data that has been obtained from destructive (DT) and non-destructive tests (NDT) on the samples. NDTs are ultrasonic pulse velocity (UPV) and Rebound Hammer Tests (RH). 105 pieces of cylinder samples with a dimension of $150{\times}300mm$, 105 pieces of bending samples with a dimension of $100{\times}100{\times}400mm$ have been manufactured. The first set has been manufactured without fibre addition, the second set with the addition of %0.5 polypropylene and %0.5 steel fibre in terms of volume, and the third set with the addition of %0.5 polypropylene, %1 steel fibre. The water/cement (w/c) ratio of samples parametrically varies between 0.3-0.9. The experimentally measured compressive and bending strengths have been compared with predicted results by use of ANN method.

Dynamic Modulus of Three-Layer Boards with Different Furnish and Shelling Ratio

  • Rofii, Muhammad Navis;Prayitno, Tibertius Agus;Suzuki, Shigehiko
    • Journal of the Korean Wood Science and Technology
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    • 제44권2호
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    • pp.274-282
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    • 2016
  • This aims of this study were to investigate the relationship between non-destructive evaluation (NDE) and actual bending properties of particleboard, and to predict the bending properties of three-layer particleboard. Three kinds of raw materials, i.e. Hinoki (Chamaecyparis obtusa Endl.) strand, knife-milled Douglas-fir (Pseudotsuga manziesii (Mirb) Franco), and hammer-milled matoa (Pometia spp.) obtained from wooden industry, were utilized as furnish for experimental panel with methylene diphenyl diisocyanate (MDI) resin as binder. The NDE test was conducted by hit sounds using an FFT analyzer according to the spectrum peak of wave frequency, while the static bending test was conducted according to JIS A-5908. The results reveal that the dynamic Young's modulus as an NDE test has a potential for being used to predict the elastic bending of particleboards by a specific equation for adjusting its proper values. The values of NDE and static test are significantly different with a deviation range at 3-20%. The bending stiffness of three-layer particleboards manufactured from different wood species is predictable by observing the bending stiffness of two elements based on the thickness of its layers. The predicted values of bending stiffness and static test are significantly different with a deviation range at 5-24%.

Destructive and Non-destructive Tests of Bamboo Oriented Strand Board under Various Shelling Ratios and Resin Contents

  • Maulana, Sena;Gumelar, Yuarsa;Fatrawana, Adesna;Maulana, Muhammad Iqbal;Hidayat, Wahyu;Sumardi, Ihak;Wistara, Nyoman Jaya;Lee, Seung Hwan;Kim, Nam Hun;Febrianto, Fauzi
    • Journal of the Korean Wood Science and Technology
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    • 제47권4호
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    • pp.519-532
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    • 2019
  • The objectives of this study were to evaluate the effects of shelling ratio and resin content on the properties of bamboo oriented strand board (BOSB) from betung (Dendrocalamus asper) and to determine the correlation between the results of dynamic and static bending tests. Strands were steam-treated at $126^{\circ}C$ for 1 h under 0.14 MPa pressure and followed by washing with 1% NaOH solution. Three-layer BOSB with the core layer perpendicular to the surface was formed with shelling ratios (face:core ratio) of 30:70; 40:60; 50:50; 60:40 and binded with 7% and 8% of phenol formaldehyde (PF) resin with the addition of 1% of wax. The evaluation of physical and mechanical properties of BOSB was conducted in accordance with the JIS A 5908:2003 standard and the results were compared with CSA 0437.0 standard for commercial OSB (Grade O-1). Non-destructive testing was conducted using Metriguard Model 239A Stress Wave Timer which has a wave propagation time from 1 to $9,999{\mu}s$ and a resolution of $1{\mu}s$. BOSB with 8% resin content showed better physical and mechanical properties than those with 7% resin content. The increase of the face layer ratio improved the strength of BOSB in parallel direction to the grain. The results suggested that shelling ratio of 50:50 could be used as a simple way to reduce PF resin requirements from 8% to 7% and to meet the requirements of CSA 0437.0 standard. The results of non-destructive and destructive tests showed a strong correlation, suggesting that non-destructive test can be used to estimate the bending properties of BOSB.

비파괴 탄성계수를 이용한 집성재의 휨변형 예측 (The Practice of Bending Deflection using Non-destructive MOE of Glulam)

  • 박준철;홍순일
    • Journal of the Korean Wood Science and Technology
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    • 제37권1호
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    • pp.48-55
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    • 2009
  • 집성재 보의 처짐의 경우 목재의 이방성 및 목재의 재질 특성(옹이, 목리경사 등) 때문에 이론식의 신뢰성 검토가 필요하다. 비파괴 탄성계수와 휨강도 시험을 통한 실측 탄성계수를 처짐곡선 미분방정식에 대입하여 휨 처짐을 산출하였으며 화상처리 방법을 통해 얻어진 실제 처짐과 비교하여 이론식에 의한 변형 예측의 타당성을 검토하였다. 방정식에 적용된 탄성계수는 초음파시험기를 이용한 제재판의 탄성계수와 종진동의 고유진동수를 이용한 제재판의 탄성계수로 구해진 예측 탄성계수($E_{cu}$, $E_{cf}$)와 제작된 집성재의 초음파의 통과속도를 이용한 탄성계수($E_{gu}$)와 종진동의 고유진동수를 이용한 탄성계수($E_{gf}$)를 대입하였다. 화상처리에 의한 실제 처짐과 처짐곡선 미분방정식에 의한 예측치을 비교한 결과, 휨탄성계수에 의한 경우 비례한도 영역 내에서 실측치와 예측치 비가 중앙집중하중에서는 1.12, 4점하중에서는 1.14로 비슷한 값을 나타내었다. 초음파 시험기를 이용한 처짐은 실측치와 예측치 비가 중앙집중하중에서는 0.89와 중앙집중하중에서는 0.95였으며 종진동을 이용한 처짐은 중앙집중하중 1.07과 4점하중은 1.10으로 모두 근사치를 나타냈다. 실험결과 집성재 보도 비파괴 탄성계수를 처짐곡선 미분방정식에 대입하여 구한 예측 처짐과 실제 처짐이 잘 일치하는 것을 확인할 수 있었다.

Retrofitted built-up steel angle members for enhancing bearing capacity of latticed towers: Experiment

  • Wang, Jian-Tao;Wu, Xiao-Hong;Yang, Bin;Sun, Qing
    • Steel and Composite Structures
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    • 제41권5호
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    • pp.681-695
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    • 2021
  • Many existing transmission or communication towers designed several decades ago have undergone nonreversible performance degradation, making it hardly meet the additional requirements from upgrades in wind load design codes and extra services of electricity and communication. Therefore, a new-type non-destructive reinforcement method was proposed to reduce the on-site operation of drilling and welding for improving the quality and efficiency of reinforcement. Six built-up steel angle members were tested under compression to examine the reinforcement performance. Subsequently, the cyclic loading test was conducted on a pair of steel angle tower sub-structures to investigate the reinforcement effect, and a simplified prediction method was finally established for calculating the buckling bearing capacity of those new-type retrofitted built-up steel angles. The results indicates that: no apparent difference exists in the initial stiffness for the built-up specimens compared to the unreinforced steel angles; retrofitting the steel angles by single-bolt clamps can guarantee a relatively reasonable reinforcement effect and is suggested for the reduced additional weight and higher construction efficiency; for the substructure test, the latticed substructure retrofitted by the proposed reinforcement method significantly improves the lateral stiffness, the non-deformability and energy dissipation capacity; moreover, an apparent pinching behavior exists in the hysteretic loops, and there is no obvious yield plateau in the skeleton curves; finally, the accuracy validation result indicates that the proposed theoretical model achieves a reasonable agreement with the test results. Accordingly, this study can provide valuable references for the design and application of the non-destructive upgrading project of steel angle towers.

A new type notched slab approach for timber-concrete composite construction: Experimental and numerical investigation

  • Yilmaz, Semih;Karahasan, Olguhan Sevket;Altunisik, Ahmet Can;Vural, Nilhan;Demir, Serhat
    • Structural Engineering and Mechanics
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    • 제81권6호
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    • pp.737-750
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    • 2022
  • Timber-Concrete Composite construction system consists of combining timber beam or deck and concrete with different connectors. Different fastener types are used in Timber-Concrete Composite systems. In this paper, the effects of two types of fasteners on structural behavior are compared. First, the notches were opened on timber beam, and combined with reinforced concrete slab by fasteners. This system is called as Notched Connection System. Then, timber beam and reinforced concrete slab were combined by new type designed fasteners in another model. This system is called as Notched-Slab Approach. Two laboratory models were constructed and bending tests were performed to examine the fasteners' effectiveness. Bending test results have shown that heavy damage to concrete slab occurs in Notched Connection System applications and the system becomes unusable. However, in Notched-Slab Approach applications, the damage concentrated on the fastener in the metal notch created in the slab, and no damage occurred in the concrete slab. In addition, non-destructive experimental measurements were conducted to determine the dynamic characteristics. To validate the experimental results, initial finite element models of both systems were constituted in ANSYS software using orthotropic material properties, and numerical dynamic characteristics were calculated. Finite element models of Timber-Concrete Composite systems are updated to minimize the differences by manual model updating procedure using some uncertain parameters such as material properties and boundary conditions.

Prediction of elastic constants of Timoshenko rectangular beams using the first two bending modes

  • Chen, Hung-Liang (Roger);Leon, Guadalupe
    • Structural Engineering and Mechanics
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    • 제80권6호
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    • pp.657-668
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    • 2021
  • In this study, a relationship between the resonance frequency ratio and Poisson's ratio was proposed that can be used to directly determine the elastic constants. Using this relationship, the frequency ratio between the 1st bending mode and 2nd bending mode for any rectangular Timoshenko beam can be directly estimated and used to determine the elastic constants efficiently. The exact solution of the Timoshenko beam vibration frequency equation under free-free boundary conditions was determined with an accurate shear shape factor. The highest percent difference for the frequency ratio between the theoretical values and the estimated values for all the beam dimensions studied was less than 0.02%. The proposed equations were used to obtain the elastic constants of beams with different material properties and dimensions using the first two measured transverse bending frequencies. Results show that using the equations proposed in this study, the Young's modulus and Poisson's ratio of rectangular Timoshenko beams can be determined more efficiently and accurately than those obtained from industry standards such as ASTM E1876-15 without the need to test the torsional vibration.

Damage evaluation of RC beams strengthened with hybrid fibers

  • Sridhar, Radhika;Prasad, Ravi
    • Advances in concrete construction
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    • 제8권1호
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    • pp.9-19
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    • 2019
  • This paper describes an experimental investigation on hybrid fiber reinforced concrete (HYFRC) beams. And the main aim of this present paper is to examine the dynamic characteristics and damage evaluation of undamaged and damaged HYFRC beams under free-free constraints. In this experimental work, totally four RC beams were cast and analyzed in order to evaluate the dynamic behavior as well as static load behavior of HYFRCs. Hybrid fiber reinforced concrete beams have been cast by incorporating two different fibers such as steel and polypropylene (PP). Damage of HYFRC beams was obtained by cracking of concrete for one of the beams in each set under four-point bending tests with different percentage variation of damage levels as 50%, 70% and 90% of maximum ultimate load. And the main dynamic characteristics such as damping, fundamental natural frequencies, mode shapes and frequency response function at each and every damage level has been assessed by means of non-destructive technique (NDT) with hammer excitation. The fundamental natural frequency and damping values obtained through dynamic tests for HYFRC beams were compared with control (reference) RC beam at each level of damage which has been acquired through static tests. The static experimental test results emphasize that the HYFRC beam has attained higher ultimate load as compared with control reinforced concrete beam.

굽힘 하중을 받는 평직물 CFRP 직교 격자 쉘의 점진적 손상 해석 (Progressive Damage Analysis of Plain Weave Fabric CFRP Orthogonal Grid Shell Under Bending Load)

  • 임성준;백상민;김민성;박민영;박찬익
    • 한국항공우주학회지
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    • 제47권4호
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    • pp.256-265
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    • 2019
  • 본 논문에서는 평직물 CFRP로 제작한 직교 격자 쉘의 굽힘 하중에 의한 점진적 손상 연구를 수행하였다. 직교 격자는 복합재 바닥면과 함께 경화하여 제작하였다. 굽힘을 받는 직교 격자 쉘의 점진적 손상 해석은 Hashin-Rotem 파손 기준과 Matzenmiller-Lubliner-Taylor (MLT) 모델으로 비선형 유한요소법을 이용하여 수행하였다. 또한, 직교 격자 쉘에 대한 3점 굽힘 시험을 수행하였으며, 시험 결과와 해석 결과를 비교하였다. 변형률과 변위에 대한 시험과 해석 결과는 유사하게 나타났다. 손상 영역은 점진적 손상 해석으로 예측하였으며, 육안 검사와 초음파 비파괴 검사를 통해 측정한 결과와 비교하였다.