• Journal of Advanced Marine Engineering and Technology
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• 제23권5호
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• pp.702-710
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• 1999

U-shaped bellows are usually used to piping system pressure sensor and controller for refriger-ator. Bellows subjected to internal pressure are designed for the purpose of absorbing deformation. Internal pressure on the convolution sidewall and end collar will be applied to an axial load tend-ing to push the collar away from the convolutions. To find out deformation behavior of bellow sub-jected to internal pressure the axisymmetric shell theory using the finite element method is adopted in this paper. U-shaped bellows can be idealized by series of conical frustum-shaped ele-ments because it is axisymmetric shell structure. The displacements of nodal points due to small increment of force are calculated by the finite element method and the calculated nodal displace-ments are added to r-z cylindrical coordinates of nodal points. The new stiffness matrix of the sys-tem using the new coordinates of nodal points is adopted to calculate the another increments of nodal displacement that is the step by step method is used in this paper. The force required to deflect bellows axially is a function of the dimensions of the bellows and the materials from which they are made. Spring constant is analyzed according to the changing geometric factors of U-shaped bellows. The FEM results were agreed with experiment. Using developed FORTRAN PROGRAM the internal pressure vs. deflection characteristics of a particu-lar bellows can be predicted by input of a few factors.

• 한국공작기계학회논문집
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• 제10권5호
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• pp.53-59
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• 2001

A screw driver is widely used in assembling machine parts or electronic products such as the printed circuit board with a housing. As the parts to be assembled becomes small and precise, the higher precision of the controlling screw driver torque is required. However, because the operator controls the fastening torque based on experience, it must be inexact and the setting procedure will be time consuming job. Thus the screw driver which can exactly control the fastening torque is developed utilizing a bellows in this paper. The bellows is expanded by the inner air pressure and contracted by the spring operation. The bellows type driver is composed of a clutch mechanism with two solenoid valves and a pressure sensor. Those valves are controlled using the detected bellows pressure by the sensor. When the pressure reaches the setting value, the exit solenoid valve is opened to release the air pressure from the bellows so as not to deliver further torque. Through a series of experiments, the performance is examined and verified.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2001년도 춘계학술대회논문집C
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• pp.100-105
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• 2001

The manufacturing of metal bellows consists of the four main forming processes, deep-drawing, ironing, tube bulging and folding. Among these, the bulging and folding processes are critically important because the quality of metal bellows is greatly influenced by the forming conditions of these processes. In the present study, the finite element analysis technique is applied to the bulging and folding processes to obtain information about the design parameters of a metal bellows.

• 한국산학기술학회논문지
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• 제11권4호
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• pp.1192-1196
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• 2010

자동차 배기계는 제한된 설치 공간으로 인하여 내구성과 연계된 형상을 최적화하여야 한다. 본 연구에서는 자동차 배기계를 구성하고 있는 Flexible Tube(Bellows)의 형상에 따른 응력 변화를 해석하였다. 아울러 Bellows의 변위량이 크게 발생하는 것을 고려하여 기하학적 비선형 해석을 실시하였으며 Bellows의 변형량은 끝단에서 6mm의 변위가 발생하도록 하였으며 얻어진 결과는 다음과 같다. (1) Bellows의 두께가 증가하거나 Bellows Tube의 반경이 증가하면 Von-Mises 응력은 비례적으로 증가한다. (2) Bellows의 주름의 반경이 증가함에 따라 주 응력이 감소하다가 증가함으로 Bellows 설계 시 최소 응력 산출을 위한 주름 반경의 선정이 요구된다.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2003년도 추계학술대회
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• pp.1098-1102
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• 2003

Vacuum vessel of the KSTAR(Korea Superconducting Tokamak Advanced Research) tokamak is a fully welded structure with D-shaped cross-section. According to the requirements of the physics design, sixteen horizontal ports, sixteen slanted ports, sixteen baking and cooling ports, and twenty-four top and bottom vertical ports are designed for the diagnostics, plasma heating, vacuum pumping, and baking and cooling. Bellows on these ports are used for flexible components to absorb the relative displacement due to the vacuum vessel thermal expansion and the electromagnetic force between the vacuum vessel and the cryostat ports. Fatigue strength evaluation was performed to decide the dimension of the bellows. In order to assure the quality of the bellows, a prototype bellows for the neutral beam injection port has been fabricated and tested prior to main fabrication. It was conformed that the prototype bellows has sufficient fatigue strength and vacuum reliability in the expected load conditions.

• 한국유체기계학회 논문집
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• 제8권6호
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• pp.40-46
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• 2005

Because of design and manufacturing costs, it is important to predict an expected life of bellows with component stresses of bellows as its design factors and material characteristics. In this study, numerical analyses are carried out to elucidate the thermal and flow characteristics of the bellows-seal gate and globe valves for high temperature (max. $600^{\circ}C$) and for high pressure (max. $104 kgf/cm^2$) conditions. Using commercial codes, FLUENT, which uses FVM and SIMPLE algorithm, and ANSYS, which uses FEM, the pressure and temperature fields are graphically depicted. In addition, when bellows have an axial displacement, thermal stress affecting bellows life is studied. The pressure and temperature values obtained from the flow analyses are adopted as the boundary conditions for thermal stress analyses. As the result of this study, we got the reasonable coefficients for valve and thermal stress for bellows, compared with existing coefficients and calculated values.

• 한국정밀공학회지
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• 제26권10호
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• pp.81-88
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• 2009

Bellows is used to control temperature of a Joule-Thomson micro cryocooler. It is made of Nickelcobalt alloy that retains mechanical properties from cryogenic temperature to temperature of 570K. The geometry of bellows is an axisymmetric shell and Nitrogen with high pressure was charged at temperature of 293K. During cool-down process, the pressure and volume of Nitrogen are changed and must be satisfied with state equation. At cryogenic temperature, Nitrogen can exist as a part liquid and part vapor. Pressure-density-temperature behavior under this vaporliquid phase equilibrium is closely given by the Modified-Benedict-Webb-Rubin(MBWR) state equation. To evaluate deformation of bellows for temperature change, the numerical calculation of the volume within bellows and finite element analysis of bellows under internal pressure were iteratively performed until MBWR state equation is satisfied. The numerical results show that deformation of the bellows can be analyzed by the present method in a wide range of temperature including cryogenic temperature.

• 한국자동차공학회논문집
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• 제3권6호
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• pp.96-111
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• 1995

A bellows is a component installed in the automobile exhaust system to reduce the impact from an engine. It's stiffness has a great influence on the natural frequency of the system. Therefore, it must be designed to keep the specified stiffness that requires in the system. This study present the finite element analysis of U-typed bellows using a curved conical frustum element and the shape optimal design with specified stiffness. The finite element analysis is verified by comparing with the experimental results. In the shape optimal design, the weight is considered as the cost function. The specified stiffness from the system design is transformed to equality constraints. The formulation has inequality constraints imposed on the fatigue limit, the natural frequencies, the buckling load and the manufacturing conditions. A procedure for shape optimization adopts a thickness, a corrugation radius, and a length of annular plate as optimal design variables. The external loading conditions include the axial and lateral loads with a boundary condition fixed at an end of the bellows. The recursive quadratic programming algorithm is selected to solve the problem. The result are compared with the existing bellows, and the characteristics of the bellows is investigated through the optimal design process. The optimized shape of the bellows are expected to give quite a good guideline to the practical design.

• Journal of Advanced Marine Engineering and Technology
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• 제23권4호
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• pp.504-513
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• 1999

Usually bellows are designed for the purpose of absorbing axial movement. To find out axial stiffness of bellows the axisymmetric shell theory using the finite element method is adopted in this paper. Bellows can be idealised by series of conical frustum-shaped elements because it is axisymmetric shell structure. The force required to deflect bellows axilly is a function of the dimensions of the bellows and the materials from which they are made. The displancements of nodal points due to small increment of force are calculated by the finite element method and the calculated nodal displacements are added to r-z cylinderical coordinates of nodal points. The new stiffness matrix of the system using the new coordinates of nodal points is adopted to calculate the another increments of nodal dis-placements that is the step by method is used in this paper. spring constant is analyzed according to the changing geometric factors of u-shaped bellows. The FEM results were agreed with experiment. Using developed FORTRAN PROGRAM spring constant can be predicted by input of a few factors.

• 한국추진공학회지
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• 제21권1호
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• pp.104-111
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• 2017

탄두 신관에 사용되는 길이 25.4 mm, 직경 8.0 mm이고 행정길이 25.4 mm 이상에 대해 4.5 kgf의 추력을 제공하는 화약 벨로우즈를 새로이 개발하였다. BP/MTV 조성의 새로운 가스발생기를 개발하였으며, 화약 벨로우즈 작동시 압축되는 스프링의 길이를 측정하는 위력시험장치도 고안하였다. 새로 개발된 화약 벨로우즈가 요구조건을 만족하는지 검증하기 위해 감도시험과 위력시험을 수행하였다. 시험결과 새로 개발한 화약 벨로우즈는 요구조건을 충족하였으며, 탄두용 신관에 적용이 가능하다.