• Title/Summary/Keyword: bearing area

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Study on the Load-Carrying Capacity of Finite-Width Slider Bearing with Wavy Surface (표면웨이브가 존재하는 유한폭 슬라이더 베어링의 지지하중 특성에 관한 연구)

  • Shin, Jung-Hun;Lee, Gi-Chun;Park, Jong-Won;Kang, Bo-Sik;Kim, Kyung Woong
    • Tribology and Lubricants
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    • v.29 no.1
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    • pp.13-18
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    • 2013
  • Slider bearing is a widely used load-carrying element in the industry. While a large number of studies have investigated the effect of overall surface curvature, very few have considered sinusoidal surface. Recently, consideration of surface roughness/waviness or intentional wave design has been identified as an important issue in the manufacture of hard disk driver, mechanical seal, hydraulic machine, and etc. This study investigated the load-carrying capacity of a finite-width slider bearing with a wavy surface. Film thickness ratios, length-width ratio, ambient pressure, amplitude, and partial distribution were selected as the simulation parameters. The calculation results showed that the load-carrying capacity rapidly varied at small film thickness ratio, but the waviness near the area of minimum film thickness made much more influence with an increase in film thickness ratio. As the length-width ratio of bearing was increased, ambient pressure became more influential at small film thickness ratios. Furthermore a particular partial distribution of the wavy area led to higher load-carrying capacity than did the whole distribution. Consequently, the results of this study are expected to be of use in surface micro-machining of finite-width slider bearings.

Study on Bearing Life Calculation for Wind Turbine Gearbox (풍력터빈 기어박스의 베어링 수명 계산에 관한 연구)

  • Liang, Long-jun;Choi, Chang;Zhang, Qi;Xu, Zhe-Zhu;Lyu, Sung-Ki
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.13 no.5
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    • pp.21-27
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    • 2014
  • Currently, wind power has become a major research field in the area of sustainable development. As one important component of a wind turbine transmission system, most instances of downtime due to a gearbox failure are caused by bearing failures. Gearboxes for wind turbines must have the highest levels of reliability over a period of approximately 20 years, withstanding high dynamic loads. At the same time, a lightweight design and cost minimization efforts are required. These demands can only be met with a well-thought-out design, high-quality materials, a high production quality and proper maintenance. In order to design a reliable and lightweight gearbox, it is necessary to analyze methods pertaining to the bearing rating lifetimes of the standard and of different companies, also including calculation methods for modification factors. This can determine the influence of the bearing lifetime.

Study on the Correlation of Leakage by the Variation of Inlet Pressure and Clearance in Hydrostatic Bearing (정압베어링에서 입구압력 및 틈새간격 변화에 따른 누설량의 상관관계에 관한 연구)

  • Yun, Chung-Kug;Bae, Kang-Youl;Jeoun, Jin-Seong
    • Journal of Power System Engineering
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    • v.20 no.6
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    • pp.34-39
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    • 2016
  • This paper is the numerical study on the correlation of leakage by the variation of inlet pressure and clearance in hydrostatic bearing. The main goal of this study is to apply to the design of hydro system the results that the pocket pressure and the leakage rate according to the inlet pressure and the clearance between piston and cylinder tube. Because the hydrostatic bearing in hydraulic cylinder has the narrow rectangular channel between piston and cylinder tube, so to verify the numerical scheme, it has been compared with the experimental results of Brackbill and Kandlikar. The pressure data of numerical results inside narrow rectangular channel correlate was showed a good agreement with experimental results, thereby the numerical scheme was applied to the real model that is a hydraulic cylinder with the hydrostatic bearing. In conclusion, the pressure differences between inlet and pocket were shown within 3%. Leakage rates were showed rapidly increased pattern between about 4.5 and 6.7 times because the section area to calculate the leakage rates were proportioned to a square of diameter. The correlation equation was calculated among the inlet pressure, the clearance and the leakage rate by using the linear regression.

Study on Failure in Outer Ring of Work Roll Bearing in Hot Rod Rolling Mill (열간 선재 압연기에서 작업롤 베어링의 외측링 파손에 관한 연구)

  • Byon, Sang-Min
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.4
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    • pp.38-45
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    • 2017
  • A finite element analysis-based approach which investigates the causes of the breakdown in the outer ring of the choke at hot rod rolling mill is presented. Two-dimensional drawings of the whole vertical-type mill stand are transformed into three-dimensional CAD models. Non-linear elasto-plastic deformation analysis of material at the roll gap is performed for computing roll force and torque of the work roll. Then, the reaction forces of the bearing rings together with a set of roller bearings that support the work roll are obtained by means of rigid body motion analysis. Finally, stress behaviors in the bearing rings together with a set of roller bearings that support the work roll are investigated by linear elastic analysis. Results reveal that stress at the contact area between the outer ring and roller bearing is extraordinary high when an internal gap between an external surface of the outer ring and the internal surface of the chock due to wear of the inside of the chock occurs.

Analytical Technique and Load Transfer Features on Pile Using Finite Difference Method (유한차분법을 이용한 말뚝의 하중전이특성 및 해석기법)

  • Han, Jung-Geun;Lee, Jae-Ho
    • Journal of the Korean Society of Environmental Restoration Technology
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    • v.9 no.5
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    • pp.10-21
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    • 2006
  • For analyze of the bearing capacity, skin friction and settlements of pile on axial compressive loading, both Load transfer tests of pile and pile loading test in field have application to commonly before pile installing. A bearing capacity of pile was affected by the characteristics of surrounding ground of pile. Especially, that is very different because of evaluation of settlement due to each soil conditions of ground depths. The ground characteristics using evaluation of bearing capacity of pile through load transfer analysis depends on N values of SPT, and then a bearing capacity of pile installed soft ground and refilled area may be difficult to rational evaluation. An evaluation of bearing capacity on pile applied axial compressive loading was effected by strength of ground installed pile, unconfined compressive strength at pile tip, pile diameter, rough of excavated surface, confining pressure and deformation modules of rock etc and these are commonly including the unreliability due to slime occurred excavation works. Load transfer characteristics considered ground conditions take charge of load transfer of large diameter pile was investigated through case study applied load transfer tests. To these, matrix analytical technique of load transfer using finite differential equation developed and compared with the results of pile load test.

An Experimental Study on the Characteristics of the High Temperature Superconductor as an Application of the Repulsive Type Magnetic Bearing (반발식 자기 베어링의 응용으로서 고온 초전도체의 특성에 관한 실험적 연구)

  • 유제환;임윤철
    • Tribology and Lubricants
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    • v.13 no.2
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    • pp.52-59
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    • 1997
  • An experimental study is presented for the characteristics of the high temperature superconductor as an application of the repulsive type magnetic bearing. A ring shaped YBCO type superconductor and Neodium permanent magnets are employed for the experiment. For the case of field cooling, superconductor shows strong repulsive force, which is due to the Meissner effect, as the gap between the superconductor and the magnet gets closer. The repulsive force variation with respect to the gap change shows hysterisis characteristics. The area of the loop of the hysterisis curve represents the dissipation of energy, which reveals that the magnetic bearing with superconductor has large damping. The effect of the initial gap and the magnetic flux density on the repulsive force is analyzed experimentally and the static stiffness variation is calculated from the measured repulsive force variation. The relative sliding velocity between the superconductor and the magnet has little effect on the repulsive force which is quite different from the usual sliding element bearing. As the initial gap for the field cooling becomes larger, the maximum repulsive force at the minimum gap increases and approaches to the value for the case of zero field cooling.

Centrifugal Modeling of Sand Compaction Pile (모래다짐말뚝의 원심모델링)

  • Yoo, Nam-Jae;Jeong, Gil-Soo;Kim, Sang-Jin;Chae, Seung-Ho
    • Journal of Industrial Technology
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    • v.21 no.B
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    • pp.187-193
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    • 2001
  • This paper is results of extensive centrifuge model experiments about design factors influencing the bearing capacity and the settlement behaviors of SCP (Sand Compaction Pile). Centrifuge model tests were carried out changing design factors for SCP method such as replacement area ratio (as= 20, 40, 70%), improvement ratio to footing width (W/B = 1, 2, 3), and amount of fines in sand pile (#200 = 5, 10, 15). Therefore, the effects of these design factors on the bearing capacity and the settlement behavior of SCP were investigated and changes of stress concentratio rato due to such an design factors were also investigated. Centrifuge model testing technique for preparing and installing centrifuge model of sand compaction pile, using freezing them, was also developed. As results of centrifuge model tests, more fines in sand compaction pile increases the bearing capacity of SCP. Optimum improvement ratio to footing width was found to be 2. Values of stress concentration ratio was in the ranges of 1.5 - 3.5. The depth of bulging in sand piles was found in the range of 2.0 - 2.5 times of pile diameter.

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Stress Concentration Characteristics of Soft Ground Treated by Sand Compaction Pile (모래다짐말뚝으로 개량된 연약지반의 응력분담특성)

  • Yoo, Nam-Jae;Park, Byung-Soo;Jeong, Gil-Soo;Kim, Sang-Jin
    • Journal of Industrial Technology
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    • v.22 no.A
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    • pp.145-151
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    • 2002
  • This paper is results of extensive centrifuge model experiments about design factors influencing the bearing capacity and the settlement behaviors of SCP (Sand Compaction Pile). Centrifuge model tests were carried out changing design factors for SCP method such as replacement area ratio (as= 20, 40, 70%), Improvement ratio to footing width (W/B = 1, 2, 3), and amount of fines m sand pile (#200 = 5, 10, 15). Therefore, the effects of these design factors on the bearing capacity and the settlement behavior of SCP were investigated and changes of stress concentratio rato due to such an design factors were also investigated. Centrifuge model testing technique for preparing and installing centrifuge model of sand compaction pile, using freezing them, was also developed. As results of centrifuge model tests, more fines in sand compaction pile increases the bearing capacity of SCP. Optimum improvement ratio to footing width was found to be 2. Values of stress concentration ratio was in the ranges of 1.5 - 3.5. The depth of bulging in sand plies was found in the range of 2.0 - 2.5 times of pile diameter.

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Design of a Reduction Gear using Double-Enveloping Worm Gear (장구형 웜기어를 이용한 감속기 설계)

  • Kim, Tae Woo;Hwang, Young Kug;Lee, Choon Man
    • Journal of the Korean Society for Precision Engineering
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    • v.30 no.8
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    • pp.785-789
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    • 2013
  • Worm gear sets may be either single- or double-enveloping. In a single-enveloping set, the worm wheel is cut into a concave surface, thus partially enclosing the worm when meshed. The double-enveloping worm gear is similar to the single-enveloping gear; however, the worm envelopes the worm gear. Thus both are throated. The double-enveloping worm gear has more of the tooth surface in contact than the single-enveloping worm gear. The larger contact area increases the load-carrying capacity. For this reason, double-enveloping worm gearing is widely applied in heavy-duty machinery, for applications including construction and metallurgy. In this paper, we designed a compact reduction gear that is highly efficient using double-enveloping worm gears. We calculated the bearing load in the worm gearing to select the bearing and the housing surface area according to the recommended values from AGMA(American Gear Manufacturers Association). The finite element method was used to assess the structural integrity.