• 제목/요약/키워드: bead formation

검색결과 109건 처리시간 0.029초

SA508 class 3 서브머지드 아크용접부의 기계적 성질에 미치는 입열량의 영향 (Effect of Heat Input on the Mechanical Properties of SA508 class 3 Steel Weldments with Submerged Arc Welding)

  • 서윤석;고진현;김남훈;오세용;주기남
    • Journal of Welding and Joining
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    • 제22권5호
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    • pp.38-45
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    • 2004
  • The present study is to investigate the effect of heat input on the microstructure, tensile properties and toughness of single-pass submerged arc bead-in-groove welds produced on SA508 class 3 steels. The heat input was varied in the range of 1.6, 3.2 and 5.0 kJ/mm. The toughness of weld metals was evaluated by using subsize Charpy V-notch specimens in the temperature range of -19$0^{\circ}C$ to 2$0^{\circ}C$. The weld microstructure and fractography were observed by optical and scanning electron microscopies, respectively. With increasing heat inputs, tensile strength and hardness of weld metals were decreased while elongation was increased. The poor notch toughness at 1.6 kJ/mm was attributed to the formation of ferrite with aligned second phase and banitic microstructure with high yield strength while that at 5.0 kJ/mm was due to the presence of grain boundary and polygonal ferrites. The microstructure of the intermediate energy input welds consisted of a high proportion of acicular ferrite with limited polygonal ferrites, which provide improved notch toughness.

Ar/He 보호가스분위기에서 Al 5083 합금의 대전류 MIG 용접특성 (High Current MIG Welding of Al 5083 Alloy under Ar/He Mixed Gas Shielding)

  • 최영배;황인성;강문진;김동철
    • Journal of Welding and Joining
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    • 제32권1호
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    • pp.87-92
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    • 2014
  • Recently, use of thick Al 5083 plate has increased in production of LNG storage tank. In general, multi-pass welding has been used to achieve sufficient penetration in thick plate welding. High current welding which enables high deposition and deep penetration is preferred in thick plate welding because the increase of number of pass increases manufacturing cost and formation of weld defect. In this study, welding characteristics according to various Ar/He shielding gas composition was investigated in high current MIG welding. The bead-on-plate welding and V groove welding were conducted on Al 5083 alloy with a thickness of .25 mm. The effect of shielding gas composition on bead shape was evaluated and proper shielding gas composition was proposed. Also arc stability was examined under selected shielding gas composition. One side-one pass welding experiments were conducted for V groove specimen with a thickness of 25 mm. Mechanical properties and hardness profiles were measured for the V groove specimens.

분말 용가재판을 사용한 광폭 오버레이용 트윈토치 GMAW 공정개발 (Development of GMAW Process with Twin Torch for Wide Overlay using Compound Filler Plate)

  • 황규민;김성덕;정병호;조상명
    • Journal of Welding and Joining
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    • 제26권4호
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    • pp.44-49
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    • 2008
  • Generally, wear plate is steel plate having improved surface contact strength and impact strength by surface hardening which is welded using materials with good corrosion resistance, wear resistance and thermal resistance property. CFP GMAW(Compound Filler Plate Gas Metal Arc Welding) is the cladding method using GMAW with the CFP, which is bound with waterglass, on the substrate. It has advantages of reducing compound powder loss, uniform penetration, and preventing hardness decrease. To develope mass production technique of CFP GMAW process for production of high quality wear plate, the method for controling shallow penetration and increasing productivity is required. In this study, twin torch method applied to CFP GMAW process for increasing productivity. And the method was developed by controling penetration control, CFP dry time, gas formation flux and water glass concentration. As a result, applying twin torch method to CFP GMAW process was possible and high quality wide bead could be made without overlap joint.

기계 부품 재제조를 위한 DED 공정 조건에 따른 적층 및 잔류응력 특성 분석 (Investigation into the Effects of Process Parameters of DED Process on Deposition and Residual Stress Characteristics for Remanufacturing of Mechanical Parts)

  • 김단아;이광규;안동규
    • 소성∙가공
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    • 제30권3호
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    • pp.109-118
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    • 2021
  • Recently, there has been an increased interest in the remanufacturing of mechanical parts using metal additive manufacturing processes in regards to resource recycling and carbon neutrality. DED (directed energy deposition) process can create desired metallic shapes on both even and uneven substrate via line-by-line deposition. Hence, DED process is very useful for the repair, retrofit and remanufacturing of mechanical parts with irregular damages. The objective of the current paper is to investigate the effects DED process parameters, including the effects of power and the scan speed of the laser, on deposition and residual stress characteristics for remanufacturing of mechanical parts using experiments and finite element analyses (FEAs). AISI 1045 is used as the substrate material and the feeding powder. The characteristic dimensions of the bead shape and the heat affected zone (HAZ) for different deposition conditions are obtained from the experimental results. Efficiencies of the heat flux model for different deposition conditions are estimated by the comparison of the results of FEAs with those of experiments in terms of the width and the depth of HAZ. In addition, the influence of the process parameters on residual stress distributions in the vicinity of the deposited region is investigated using the results of FEAs. Finally, a suitable deposition condition is predicted in regards to the bead formation and the residual stress.

Applications of Extracellular Polysaccharide p-m10356

  • Park, Hee-Jung;Kim, Hyong-Ju;Lee, Chang-Moon;Kim, Jin;Lee, Hong-Kum;Yim, Joung-Han;Lee, Ki-Young
    • 한국생물공학회:학술대회논문집
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    • 한국생물공학회 2005년도 생물공학의 동향(XVI)
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    • pp.566-569
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    • 2005
  • tyrosinase 저해 활성 실험 결과 1.2%(w/v) 이상의 농도에서 70% 이상의 저해를 나타내 색소침착에 대한 기능성 화장품 원료로 사용이 가능할 것으로 보이며, ACE 저해 활성 실험에서 1.5% 농도에서 60% 가량의 저해활성을 보여 혈관 변형 치료 및 예방에 효과가 있을 것으로 기대된다. UV 흡수능에서는 UV-B, UV-C의 영역에서 흡수 경향을 나타내며 자외선 차단제의 원료로 사용이 가능할 것으로 기대되며, 또한 bead 형성능을 가지고 있어 약물전달체로서 이용 가능성이 기대된다.

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셀프실드용접 와이어의 Al 첨가량에 따른 용접금속 인성 및 기공형성 변화 (Variation of Toughness and Porosity Formation in Weld Metal with Al Content in Self-Shielded Arc Welding Wire)

  • 방국수;박찬;길웅;장웅성
    • Journal of Welding and Joining
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    • 제29권1호
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    • pp.74-79
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    • 2011
  • Three different welding wires were used to study the effects of Al content on weld metal toughness and porosity formation in self-shielded arc welding. Weld metal microstructure showed that while wire with 1.3% Al content contains coarse $\delta$-ferrite, wires with less than 0.5% Al content showed no such phase. In addition to the microstructural differences, cleanliness in weld metal was also different among wires. It showed that weld metal toughness was influenced by the $\delta$-ferrite formation, cleanliness and Ni addition. Even though wires with less than 0.5% Al content showed higher weld metal toughness, they showed relatively poor workability, forming porosities in weld bead in lower arc voltages.

질소원의 종류 및 농도가 참깨 위조병균(Fusarium oxysporum f. vasinfectum)의 생육에 미치는 영향 (Effects of nitrgen source and rate on the growth of the sesame-wilt fungus, Fusarium oxysporum f. vasinfectum (Atk). Snyder et Hansen)

  • 박종성
    • 한국응용곤충학회지
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    • 제2권
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    • pp.16-21
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    • 1963
  • 우리나라에서 참깨나 목화에 기생하여 위조병을 일으키는데 Fusarium oxsporum f. vasinfectum의 생육에 미치는 질소원의 종류 및 농도의 영향을 구명하고자 본연구에 착수하였다. 본연구의 결과로부터 질소원의 종류 및 농도의 차이가 Fusarium oxysporum f. vasinfectum의 생육에 큰 영향을 미친다는 것을 알았다. 공시한 4종의 질소원 중에서 Nitrate N나 Urea N가 Ammonia N 또는 Ammonium and Nitrate N 보다 공시균의 생육에 대하여 더욱 알맞는 질소원이었다. 그 중에서도 Nirtrate N는 타른 N원보다 훨씬 넓은 농도범위에서 본균에 의하여 이용되므로 가장 알맞는 질소원이라고 할 수 있다. 한편 Ammonia N는 공시균의 균계생장이나 포자형성의 현저한 감소와 더불어 기형적인 파형균총 또는 염주상균계세포를 농도에 관계없이 형성하므로 질소원으로서의 이용가치가 거의 없다. Ammonia N가 공시균의 생육에 미치는 영향은 파형균총 또는 염주상균계형성으로 보아 Phenoxy 화합물이 타른 진균의 생육에 미치는 영향과 흡사하다. Ammonium and Nitrate N도 50meg. 이상의 농도에서 공시균의 균계생장 또는 포자형성을 감소시키는 한편 파형균총과 같은 이상생육이 다소간음폐되기는 하나 적제 Ammonia N에서 유래하는 파형균총을 유기하므로 알맞는 질소원이라고 생각할 수 없다. 따라서 Ammonia N 단독 또는 타질소원과 Ammonia N의 결합태는 Fusarium oxysporum f. vasifectum의 생육을 위한 질소원으로서는 부적당하다.

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Micro Pre-concentration and Separation of Metal Ions Using Microchip Column Packed with Magnetic Particles Immobilized by Aminobenzyl Ethylenediaminetetraacetic Acid

  • Kim, Y.H.;Kim, G.Y.;Lim, H.B.
    • Bulletin of the Korean Chemical Society
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    • 제31권4호
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    • pp.905-909
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    • 2010
  • Magnetic beads (Dynabeads$^{(R)}$) embedded in ~1 micron size polystyrene beads bearing surface carboxylic acid groups were modified with aminobenzyl ethylenediaminetetraacetic acid (ABEDTA) to concentrate or separate metal ions using pH gradients on micro and nano scales. The immobilization of ABEDTA was achieved by amide formation. The presence of the metal chelating functional group in the fully deprotonated form was confirmed by FT-IR. The chelation efficiency of beads was tested by determining metal ions in supernatant using GFAAS when pH gradients from 3 to 7. Mixtures of Cu and Mg and of Cd and Mn (at 10 ng/mL of metal) were separated as the difference in formation constant with the functional group of ABEDTA. The separation was repeated twice with relative standard deviation of <18%. A polydimethylsiloxane (PDMS) microchip column packed with EDTA-coated magnetic beads was optimized to concentrate metal ion for practical applications by eluting a Cu solution of micro scale at pH 3.

원심분리기용 오스테나이트계 스테인리스강의 피로강도에 관한 연구 (A Study on Fatigue Strength of Austenitic Stainless Steel for Centrifuge)

  • 이미해;김용수;박준우
    • 한국안전학회지
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    • 제23권3호
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    • pp.12-16
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    • 2008
  • For industrial centrifuges, the state of their welding areas, even with a naked-eye observation, offers potential safety problems such as inconsistent bead formation. STS304, which is used mainly in centrifuges, is made of metal alloys with chrome and nickel as the main ingredients, offering excellent corrosion resistance, thermal resistance, and high strength, and thus allowing it to be used for diverse purposes. This paper conducted tensile and fatigue tests of STS304 to improve the safety of centrifuges. In the findings, for the static behavior of the STS304 material, welded specimens increased their yield and tensile strength compared with the base test specimens, but decreased their elongation ratio. Also, the data dispersion phenomenon of welded specimens remarkably increased.

Simulations of pendant drop formation of a viscoelastic liquid

  • Davidson Malcolm R.;Harvie Dalton J.E.;Cooper-White Justin J.
    • Korea-Australia Rheology Journal
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    • 제18권2호
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    • pp.41-49
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    • 2006
  • A modified Volume-of-Fluid (VOF) numerical method is used to predict the dynamics of a liquid drop of a low viscosity dilute polymer solution, forming in air from a circular nozzle. Viscoelastic effects are rep-resented using an Oldroyd-B model. Predicted drop shapes are compared with experimental observations. The main features, including the timing of the shape evolution and the 'bead-on-a-string' effect, are well reproduced by the simulations. The results confirm published conclusions of the third author, that the deformation is effectively Newtonian until near the time of Newtonian pinch-off and that the elastic stress becomes large in the pinch region due to the higher extensional flow there.