• Title/Summary/Keyword: bead

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Effects of the Welding Parameters on the Weld Shape in Nd:YAG Laser Welding of STS 304L (STS 304L의 Nd:YAG 레이저 용접에서 용접조건이 용접부 형상에 미치는 영향)

  • 이형근;석한길;한현수;박울재;홍순복
    • Journal of Welding and Joining
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    • v.22 no.1
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    • pp.58-64
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    • 2004
  • The control of the weld bead shape is important in laser welding of the small parts. The effects of laser welding parameters on the weld bead shape in the pulsed Nd:YAG laser welding of STS 304L material were investigated. Shielding gas type, flow rate, pumping voltage, pulse frequency, pulse width, focal position and overlap distance were selected as laser welding parameters. Experiments were designed and conducted using the Taguchi method which was a statistical experimental method. The weld bead width, penetration, area and aspect ratio were measured and analysed as the weld bead shape properties and the welding parameters were optimized to maximize the weld aspect ratio. Weld aspect ratio were greatly affected by the pulse width, pumping voltage and pulse frequency, and somewhat by the overlap distance, and little by the shielding gas type, flow rate and focal position. A confirmation experiment were conducted using the optimized welding parameters.

Determination of optimal Conditions for a Gas Metal Arc Wending Process Using the Genetic Algorithm

  • Kim, D.;Rhee, S.
    • International Journal of Korean Welding Society
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    • v.1 no.1
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    • pp.44-50
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    • 2001
  • A genetic algorithm was applied to the arc welding process as to determine the near-optimal settings of welding process parameters that produce the good weld quality. This method searches for optimal settings of welding parameters through the systematic experiments without the need for a model between the input and output variables. It has an advantage of being capable to find the optimal conditions with a fewer number of experiments rather than conventional full factorial designs. A genetic algorithm was applied to the optimization of the weld bead geometry. In the optimization problem, the input variables were wire feed rate, welding voltage, and welding speed. The output variables were the bead height bead width, and penetration. The number of levels for each input variable is 16, 16, and 8, respectively. Therefore, according to the conventional full factorial design, in order to find the optimal welding conditions,2048 experiments must be performed. The genetic algorithm, however, found the near optimal welding conditions in less than 40 experiments.

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Removal of Ammonium-Nitrogen {$NH_4^+$ -N) Using Immobilized Nitrifier Consortium in PVA(PolyvinylalcohoI) (PVA에 고정화된 Nitrifier Consortium을 이용한 암모니아성 질소의 제거)

  • 서재관;서근학;김성구
    • KSBB Journal
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    • v.14 no.1
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    • pp.51-57
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    • 1999
  • The immobilization of nitrifier consortium was carried out for the application to recirculating aquaculture system(RAS). The abilities of $NH_4^+$-N removal by immobilized nitrifier consortia prepared with boric acid treated, ethanol treated, ad freezing-thawing treated PVA beads at the concentration 15% were examined. To identify the possibility of applying the beads in the fluidized bed reactor, characteristics of beads were evaluated. The suitable bead was boric acid treated beads which had highest ammonia removal rate of 16.09 g/$m^3$/day. It took 12 days for nitrifier consortium immobilized beads to be stable for the removal of $NH_4^+$-N. Life spans of the beads were more than three months with aggressive aeration in the fluidized ed reactor when nitrifier consortia immobilized in PVA beads were used. In order to apply the nitrifier consortium immobilized beads to aquaculture facility, the continuous reactor was used for 49 days with synthetic aquacultural water containing 2 mg/L ammonia. The highest ammonia removal rate of 31.87 g/$m^3$/day was observed when hydraulic residence time was 0.6 hour(36min.).

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Production Method of Biochar-bead from Biochar Powder and Its Application for the Removal of Heavy Metal (분말 바이오-숯으로부터 중금속 오염수 처리용 바이오-숯 비드 제조 및 적용)

  • Choi, Yu-Lim;Roh, Hoon;Lee, Kyu-Beom;Shin, Bok-Su;Joo, Wan-Ho;Kim, Nam-Kook;Kim, Jin-Hong;Yang, Jae-Kyu;Reddy Koduru, Janardhan;Cho, Sung-Heui;Chang, Yoon-Young
    • Journal of Soil and Groundwater Environment
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    • v.20 no.6
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    • pp.127-132
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    • 2015
  • In this study, biochar-bead, prepared from biochar powder derived from woody biomass, was used for removal cadmium ion in aqueous solution. Various mixing ratios of alginate solution and biochar powder were used for the production of round shape biochar-bead. An optimum mixing ratio was selected as 1.5% alginate solution and 20 wt% biochar. The produced biochar-bead was characterized by SEM, FT-IR, and XRD analyses. The adsorption capacity of Cd(II) by biochar-bead was found to be 9.72 mg/g which was higher than that by GAC and PAC. According to this study, round shape biochar-bead is expected to be used as a media for reactive barrier or water filtration.

Study on the In Vitro Sun Protection Factor Effect of Nanosuspensions Prepared Using Bead Mill and High Pressure Homogenizer (비드밀과 고압 호모게나이저를 이용한 나노 분산체의 제조 및 자외선 차단 효과에 대한 연구)

  • Park, Sang-Hyun;Ahn, Jeong-Ho;Moon, Kwon-Ki;Bae, Duck-Hwan;Kim, Min-Soo;Lee, Si-Beum;Lee, Tae-Wan;Woo, Jong-Soo;Hwang, Sung-Joo
    • Journal of Pharmaceutical Investigation
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    • v.35 no.6
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    • pp.411-416
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    • 2005
  • The aim of the present work was to prepare the nanosuspension of inorganic pigment which shows light reflection and scattering as efficient sunscreen. The zinc oxide (ZnO) was chosen as an inorganic pigment, and high pressure homogenizer and bead mill have been used for the preparation of nanosuspension. The ZnO nanosuspensions were characterized by particle size, in vitro sun protection factor (SPF) and UV transmittance. ZnO nanosuspension prepared by bead mill showed the average diameter of $119{\pm}4\;nm$, resulting in the high value of SPF $(28.74{\pm}2.06,\;n=20)$, while that prepared by high pressure homogenizer showed the average diameter of $751{\pm}32\;nm$ with the relative lower value of SPF $(21.38{\pm}1.94\;n=20)$. In addition, the film of ZnO nanosuspension prepared by bead mill was showed a high visible ray (VIS) transmittance, indicating a high transparency. In conclusion, a physically stable ZnO nanosuspension in cyclomethicone was successfully prepared using bead mill for the suitable sunscreen preparations.

A Study on the Effects of the Fatigue Life due to the Processing of the Butt Weld Specimens and the Fatigue Life Estimation due to the Weld Zone Profiles (철도 구조물용 맞대기 용접시편 가공에 의한 피로수명 영향 및 용접부 형상을 이용한 피로수명 예측 연구)

  • Kim Jae-Hoon
    • Journal of the Korean Society for Railway
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    • v.9 no.4 s.35
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    • pp.371-378
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    • 2006
  • This study investigates the effects of the material properties and the fatigue behaviors in the SM490A material butt weld specimens due to the heat-treatment and the grinding. In the fatigue behavior, the heat-treatment affects the fatigue life. The S-N curves of both matrix specimen and butt weld specimen are reversed at some cycle by the existence or nonexistence of heat-treatment. The grinding on the bead makes the fatigue limit decrease in the all specimens. But the reinforcement removed, the fatigue limit increases at the high cycle. Also, this study investigates the fatigue life estimation by examining butt weld bead profiles. The butt weld beads, which are welded by semi-robot method, have non-uniform bead profiles described by $\theta,\;\rho$ and h. The stress concentration factors $K_t$, are changed by each different $\theta,\;\rho$ and h from 1.395 to 2.863. Hence, the sensitivity of $K_t$ is changed by each $\theta,\;\rho$ and h. As $\theta$ becomes lower and $\rho$ and h become higher, $K_t$ increases. The fatigue life can he estimated very closely for the AAY specimens without residual stress using only butt weld bead profiles. But, fur the AAN specimens with residual stress, the fatigue life must be estimated by considering both the weld bead profiles and the residual stress data.

Mechanism of Enzymatic Hydrolysis of Raw Corn Starch by Purified Glucoamylase of $\alpha$-Amylase in an Agitated Bead Reaction System (Glucoamylase 및$\alpha$-Amylase의 분쇄마찰매체 효소반응계에서의 생전분 효소분해 Mechanism)

  • 박동찬;이용현
    • Microbiology and Biotechnology Letters
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    • v.18 no.3
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    • pp.260-267
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    • 1990
  • The mechanism of enzymatic hydrolysis of raw corn starch by the purified glucoamylase and a - amylase in an agitated bead reaction system was studied by investigating the changes of sugar profiles produced by each enzyme, the granular structure of raw corn starch, the amount of enzyme adsorption on residual starch, and the amylose content in residual raw starch. The sugar profiles produced by the action of exo-type glucoamylase or endo-type $\alpha$ -amylase in an agitated bead system were not recognizably differed with those produced in reaction system without bead. Without enzyme the intergenic microcrystalline structure of starch granule was not changed by the simple mechanical impact of solid media, but it was cleaved. However, starch granule was fragment into large number of small particles by the synergistic action of enzyme and attrition-milling media, identified to be the major saccharification enhancing mechanism along with the increased amount of enzyme adsorption. The amylose content decreased more readily in an agitated bead reaction system, especially by $\alpha$ -amylase.

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Study on the adsorption of Heavy Metals by Chitin, Chitosan, Cellulose and its Composite Beads (Chintin, Chitosan, Cellulose 및 혼합 Beads의 중금속 이온 흡착특성에 관한 연구)

  • 전수진;유병태
    • Journal of environmental and Sanitary engineering
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    • v.10 no.2
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    • pp.1-12
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    • 1995
  • Under accelerated industrial developments environment pollution comes out to be very stirious. Especially the ions of heavy metal from wastewater, even if they are minimal, accumulated in ecology circle and do finally injury to human health. The general process for removal of heavy metals include coagulation and following sedimentation, ion -exchange and active carbon adsorption and sedimentation that applicate in popular, needs the expense of coagulant the additional treatment of sludge on the general process of coagulation and sedimentation. It is also a serious problem that the second pollution caused by coagulant. However chelating adsorption that uses natural chelating high- molecular compound has not pollution problem Among chelating high- molecules, the diminishing chitin that contained in crustaceans as crawfish and crab in our country with affluent water resources are easy to get. So it is advantageous to use this ubiquitous material for removing heavy metals because we could reuse natural resource. In this research, the author tested the effectiveness of the adsorption and removal of heavy metal ions by chitin and its derivatives. Chitin and cellulose became beads and used as flocculant, in this test. The results are as follows . First, bead showed higher removal ratio than powder in the comparative test on adsorbents such as chitin, chitosan and cellulose. Secondly, in the variety test by the kinds of adsorbent and time. chitosan bead and cellulose bead that showed the highest removal ratio. One hour need to remove the ions of heavy metal. Thirdly, the results of the adsorption degree test by pH revealed high removal ratio adsorption of chitin, cellulose and chitosan bead in alkalin condition but chitosan bead in acidic condition.

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Effect of Bead Shape in Aluminum Crash Box for Effective Impact Energy Absorption Under Low- Velocity Impact Condition (저속충돌조건에서 효과적인 충돌에너지흡수를 위한 알루미늄 크래쉬 박스의 비드형상 효과)

  • Lee, Chan-Joo;Lee, Seon-Bong;Ko, Dae-Cheol;Kim, Byung-Min
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.10
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    • pp.1155-1162
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    • 2012
  • The purpose of this study is to investigate the effects of the bead shape on the crash performance of an aluminum crash box under a low-velocity impact condition. The initial peak load and impact energy absorption of a crash box with three types of bead shapes-edge concave, surface convex, and surface concave type-were studied through an FE analysis and an experiment. In addition, the effects of the bead shapes on the crash performance of the crash box were verified through a low-velocity-impact test with a front side member assembled with an aluminum crash box. The initial peak load of the surface-concave-type crash box was reduced by the bead, and therefore, deformation of the front side member at initial contact could be prevented. Furthermore, there was no deformation of the front side member after the impact test because the crash box with a surface-concave-type bead absorbed all the impact energy.