• 제목/요약/키워드: batch production

검색결과 1,153건 처리시간 0.028초

Reductive dechlorination of tetrachloroethylene by bimetallic catalysts on hematite in the presence of hydrogen gas

  • Choi, Kyunghoon;Lee, Nara;Lee, Woojin
    • Advances in environmental research
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    • 제3권2호
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    • pp.151-162
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    • 2014
  • Among the combination of 4 different second metals and 3 different noble metals, Ni 10%-Pd 1%/hematite (Ni(10)-Pd(1)/H) showed best tetrachloroethylene (PCE) removal (75.8%) and production of non-toxic products (39.8%) in closed batch reactors under an anaerobic condition. The effect of environmental factors (pH, contents of Ni and Pd in catalyst, and hydrogen gas concentration) on the reductive dechlorination of PCE by Pd-Ni/hematite catalysts was investigated. PCE was degraded less at the condition of Ni(5)/H (13.7%) than at the same condition with Ni(10)/H (20.6%). Removals of PCE were rarely influenced by the experimental condition of different Pd amounts (Pd(1)/H and Pd(3)/H). Acidic to neutral pH conditions were favorable to the degradation of PCE, compared to the alkaline condition (pH 10). Increasing Ni contents from 1 to 10% increased the PCE removal to 89.8% in 6 hr. However, the removal decreased to 74.2% at Ni content of 20%. Meanwhile, increasing Pd contents to 6% showed no difference in PCE removal at Pd content of more than 1%. Increasing H2 concentration increased the removal of PCE until 4% H2 which was maximumly applied in this study. Chlorinated products such as trichloroethylene, 1,1-dichloroethylene, cis-1,2-dichloroethylene, trans-1,2-dichloroethylene, and vinyl chloride were not observed while PCE was transformed to acetylene (24%), ethylene (5%), and ethane (11%) by Ni(10)-Pd(1)/H catalyst in 6hr.

Incorporation of Selected Strains of Pediococcus spp. on Quality Characteristics of Dry Fermented Sausage during Fermentation and Ripening

  • Seleshe, Semeneh;Ameer, Ammara;Kang, Suk Nam
    • 한국축산식품학회지
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    • 제41권6호
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    • pp.1078-1094
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    • 2021
  • This research investigated the physio-chemical and microbial quality characteristics of dry fermented sausage from selected Pediococcus strains: P. acidiliactici (PE1) and P. pentosaceus (PE2) as compared to commercial starter culture (COS) during fermentation and ripening. Treatments showed no substantial variation (p<0.05) in water activity (aw) values across the study period. PE1 and PE2 treatments exhibited similar (p>0.05) pH values and presented remarkable (p<0.05) lower volatile basic nitrogen (VBN) and thiobarbituric acid reactive (TBARS) content than COS treatment throughout the ripening period. However, the pH values in COS batch were considerably lower than others. PE1 samples presented a significant highest (p<0.05) counts both in lactic acid bacteria (LAB) and total plate count (TPC) than COS and PE2 treatments at 7 days fermentation, and it resulted in a similar and higher TPC count as COS after the ripening period. After the ripening process, treatments are ordered based on LAB counts as follows: COS>PE1>PE2. All batches presented similar redness and yellowness attributes since the 7 days of fermentation and in lightness across the study period. Treatments were similar (p>0.05) in springiness and chewiness traits across the study period and in hardness characteristics in the ripened products. Cohesiveness was higher in PE1 and COS batches. No variation (p>0.05) in aroma and sourness sensory attributes of treatments. The color attribute was highest (p<0.05) in PE1 and PE2 treatments and PE1 had the highest overall acceptability. The overall outstanding merit exhibited by PE1 can be utilized in the commercial production of high-quality dry fermented sausage.

Upcycling the Spent Mushroom Substrate of the Grey Oyster Mushroom Pleurotus pulmonarius as a Source of Lignocellulolytic Enzymes for Palm Oil Mill Effluent Hydrolysis

  • Yunan, Nurul Anisa Mat;Shin, Tan Yee;Sabaratnam, Vikineswary
    • Journal of Microbiology and Biotechnology
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    • 제31권6호
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    • pp.823-832
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    • 2021
  • Mushroom cultivation along with the palm oil industry in Malaysia have contributed to large volumes of accumulated lignocellulosic residues that cause serious environmental pollution when these agroresidues are burned. In this study, we illustrated the utilization of lignocellulolytic enzymes from the spent mushroom substrate of Pleurotus pulmonarius for the hydrolysis of palm oil mill effluent (POME). The hydrolysate was used for the production of biohydrogen gas and enzyme assays were carried out to determine the productivities/activities of lignin peroxidase, laccase, xylanase, endoglucanase and β-glucosidase in spent mushroom substrate. Further, the enzyme cocktails were concentrated for the hydrolysis of POME. Central composite design of response surface methodology was performed to examine the effects of enzyme loading, incubation time and pH on the reducing sugar yield. Productivities of the enzymes for xylanase, laccase, endoglucanase, lignin peroxidase and β-glucosidase were 2.3, 4.1, 14.6, 214.1, and 915.4 U g-1, respectively. A maximum of 3.75 g/lof reducing sugar was obtained under optimized conditions of 15 h incubation time with 10% enzyme loading (v/v) at a pH of 4.8, which was consistent with the predicted reducing sugar concentration (3.76 g/l). The biohydrogen cumulative volume (302.78 ml H2.L-1 POME) and 83.52% biohydrogen gas were recorded using batch fermentation which indicated that the enzymes of spent mushroom substrate can be utilized for hydrolysis of POME.

Selection of plant oil as a supplemental energy source by monitoring rumen profiles and its dietary application in Thai crossbred beef cattle

  • Matsuba, Keiji;Padlom, Apirada;Khongpradit, Anchalee;Boonsaen, Phoompong;Thirawong, Prayad;Sawanon, Suriya;Suzuki, Yutaka;Koike, Satoshi;Kobayashi, Yasuo
    • Asian-Australasian Journal of Animal Sciences
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    • 제32권10호
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    • pp.1511-1520
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    • 2019
  • Objective: The present study was conducted to select a plant oil without inhibitory effects on rumen fermentation and microbes, and to determine the optimal supplementation level of the selected oil in a series of in vitro studies for dietary application. Then, the selected oil was evaluated in a feeding study using Thai crossbred beef cattle by monitoring growth, carcass, blood and rumen characteristics. Methods: Rumen fluid was incubated with substrates containing one of three different types of plant oil (coconut oil, palm oil, and soybean oil) widely available in Thailand. The effects of each oil on rumen fermentation and microbes were monitored and the oil without a negative influence on rumen parameters was selected. Then, the dose-response of rumen parameters to various levels of the selected palm oil was monitored to determine a suitable supplementation level. Finally, an 8-month feeding experiment with the diet supplemented with palm oil was carried out using 12 Thai crossbred beef cattle to monitor growth, carcass, rumen and blood profiles. Results: Batch culture studies revealed that coconut and soybean oils inhibited the most potent rumen cellulolytic bacterium Fibrobacter succinogenes, while palm oil had no such negative effect on this and on rumen fermentation products at 5% or higher supplementation level. Cattle fed the diet supplemented with 2.5% palm oil showed improved feed conversion ratio (FCR) without any adverse effects on rumen fermentation. Palm oil-supplemented diet increased blood cholesterol levels, suggesting a higher energy status of the experimental cattle. Conclusion: Palm oil had no negative effects on rumen fermentation and microbes when supplemented at levels up to 5% in vitro. Thai crossbred cattle fed the palm oil-supplemented diet showed improved FCR without apparent changes of rumen and carcass characteristics, but with elevated blood cholesterol levels. Therefore, palm oil can be used as a beneficial energy source.

Application of Dynamic Regulation to Increase L-Phenylalanine Production in Escherichia coli

  • Wu, Jie;Liu, Yongfei;Zhao, Sheng;Sun, Jibin;Jin, Zhaoxia;Zhang, Dawei
    • Journal of Microbiology and Biotechnology
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    • 제29권6호
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    • pp.923-932
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    • 2019
  • Current strategies of strain improvement processes are mainly focused on enhancing the synthetic pathways of the products. However, excessive metabolic flux often creates metabolic imbalances, which lead to growth retardation and ultimately limit the yield of the product. To solve this problem, we applied a dynamic regulation strategy to produce $\text\tiny{L}$-phenylalanine ($\text\tiny{L}$-Phe) in Escherichia coli. First, we constructed a series of Phe-induced promoters that exhibited different strengths through modification of the promoter region of tyrP. Then, two engineered promoters were separately introduced into a Phe-producing strain xllp1 to dynamically control the expression level of one pathway enzyme AroK. Batch fermentation results of the strain xllp3 showed that the titer of Phe reached 61.3 g/l at 48 h, representing a titer of 1.36-fold of the strain xllp1 (45.0 g/l). Moreover, the $\text\tiny{L}$-Phe yields on glucose of xllp3 (0.22 g/g) were also greatly improved, with an increase of 1.22-fold in comparison with the xllp1 (0.18 g/g). In summary, we successfully improved the titer of Phe by using dynamic regulation of one key enzyme and this strategy can be applied for improving the performance of strains producing other aromatic amino acids and derived compounds.

스마트 팩토리의 지속사용의도와 전환의도에 관한 실증연구 (An Empirical Study on Continuous Use Intention and Switching Intention of the Smart Factory)

  • 김현규
    • 한국산업정보학회논문지
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    • 제24권2호
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    • pp.65-80
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    • 2019
  • ICT 기반의 제4차 산업혁명의 도래는 제조업과 ICT 융합이 새로운 경쟁력이 되고, 생산 방식의 혁명을 일으키며 제조업 위기의 돌파구로 주목을 받으면서 제조업 부활에 날개를 달아주는 요소로 부상하고 있다. 스마트 팩토리가 구현되면 각 공장에서 수집된 수많은 데이터를 기반으로 분석 및 의사결정을 하는 공장 운영체계(Data Driven Operation)를 갖춤으로써 생산현장에서 발생하는 현상과 문제들의 상관관계를 찾아낼 수 있다. 고객의 니즈가 다양해짐에 따라 다품종 대량생산에서 맞춤형 유연생산 체제로의 전환이 요구되며, 기업은 이를 위해 스마트 팩토리의 도입이 필수적이다. 본 연구는 국내 스마트 팩토리 도입 기업들을 대상으로 스마트 팩토리 지속사용의도와 전환의도에 영향을 미치는 요인들을 기술수용모형( Technology acceptance model: TAM)을 토대로 실증 분석한다. 이를 위해 본 연구는 스마트 팩토리를 운영 중인 기업들을 대상으로 온라인과 오프라인을 통해 설문조사를 실시하였으며, 최종적으로 122개의 표본을 분석에 사용하였다. 본 연구의 결과는 스마트 팩토리에 관심 있는 연구자들과 실무자들에게 많은 시사점을 제공할 것이다.

개방형 시스템 아키텍처 기반의 소형 민간 무인항공기 시스템 개발 및 검증 방법 (Development and Verification Methodology for Small Civil Unmanned Aerial Vehicle System based on Open System Architecture)

  • 조현철;박근영
    • Journal of Platform Technology
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    • 제8권2호
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    • pp.32-43
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    • 2020
  • 무인 항공기 시스템은 주로 군사용 위주로 운용되어 왔으나, 민간 분야에서도 활발히 이용되고 있다. 민간 분야에서는 주로 저비용의 소형 무인 항공기 시스템을 이용하여 다양한 산업분야에서 이용되고 있다. 이러한 무인 항공기 시스템에서 운용되는 소프트웨어는 공통적인 기능들이 많이 존재한다. 하지만 이러한 특성에도 불구하고 하드웨어 장치가 변경되면 소프트웨어를 수정해야 하는 문제가 발생할 수 있다. 이러한 문제는 무인 항공기 시스템에서 상호 운용성, 모듈성, 이식성을 저하시킨다. 상기 문제들을 해결하기 위해 개방형 시스템 아키텍처가 제안되었으며, 본 논문에서는 다양한 개방형 시스템 아키텍처들 중 FACE(Future Airborne Capability Environment)를 기반으로 동작하는 무인 항공기 시스템 소프트웨어 구조를 제안한다. 본 논문에서 제안하는 소형 무인항공기 시스템은 소량 다품종으로 공급되는 민간 분야에서 다양한 플랫폼의 무인 항공기 시스템을 지원할 수 있으며, 소프트웨어에 대한 통합과 이식성이 뛰어난 장점을 가진다. 마지막으로 본 논문에서는 공개된 개발도구를 기반으로 하는 FACE 기반 무인 항공기 시스템 소프트웨어 개발 방법과 적합성 테스트에 대해 서술한다.

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Optimization and Packed Bed Column Studies on Esterification of Glycerol to Synthesize Fuel Additives - Acetins

  • Britto, Pradima J;Kulkarni, Rajeswari M;Narula, Archna;Poonacha, Sunaina;Honnatagi, Rakshita;Shivanathan, Sneha;Wahab, Waasif
    • Korean Chemical Engineering Research
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    • 제60권1호
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    • pp.70-79
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    • 2022
  • Biodiesel production has attracted attention as a sustainable source of fuel and is a competitive alternate to diesel engines. The glycerol that is produced as a by-product is generally discarded as waste and can be converted to green chemicals such as acetins to increase bio-diesel profitability. Acetins find application in fuel, food, pharmaceutical and leather industries. Batch experiments and analysis have been previously conducted for synthesis of acetins using glycerol esterification reaction aided by sulfated metal oxide catalysts (SO42-/CeO2-ZrO2). The aim of this study was to optimize process parameters: effects of mole ratio of reactants (glycerol and acetic acid), catalyst concentration and reaction temperature to maximize glycerol conversion/acetin selectivity. The optimum conditions for this reaction were determined using response surface methodology (RSM) designed as per a five-level-three-factor central composite design (CCD). Statistica software 10 was used to analyze the experimental data obtained. The optimized conditions obtained were molar ratio - 1:12, catalyst concentration - 6 wt.% and temperature -90 ℃. A packed bed reactor was fabricated and column studies were performed using the optimized conditions. The breakthrough curve was analyzed.

사출성형공정에서 데이터의 불균형 해소를 위한 담금질모사 (Simulated Annealing for Overcoming Data Imbalance in Mold Injection Process)

  • 이동주
    • 산업경영시스템학회지
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    • 제45권4호
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    • pp.233-239
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    • 2022
  • The injection molding process is a process in which thermoplastic resin is heated and made into a fluid state, injected under pressure into the cavity of a mold, and then cooled in the mold to produce a product identical to the shape of the cavity of the mold. It is a process that enables mass production and complex shapes, and various factors such as resin temperature, mold temperature, injection speed, and pressure affect product quality. In the data collected at the manufacturing site, there is a lot of data related to good products, but there is little data related to defective products, resulting in serious data imbalance. In order to efficiently solve this data imbalance, undersampling, oversampling, and composite sampling are usally applied. In this study, oversampling techniques such as random oversampling (ROS), minority class oversampling (SMOTE), ADASYN(Adaptive Synthetic Sampling), etc., which amplify data of the minority class by the majority class, and complex sampling using both undersampling and oversampling, are applied. For composite sampling, SMOTE+ENN and SMOTE+Tomek were used. Artificial neural network techniques is used to predict product quality. Especially, MLP and RNN are applied as artificial neural network techniques, and optimization of various parameters for MLP and RNN is required. In this study, we proposed an SA technique that optimizes the choice of the sampling method, the ratio of minority classes for sampling method, the batch size and the number of hidden layer units for parameters of MLP and RNN. The existing sampling methods and the proposed SA method were compared using accuracy, precision, recall, and F1 Score to prove the superiority of the proposed method.

아세틴 촉매상에서 글리세롤로부터 디클로로프로판올의 직접 제조 (Direct Preparation of Dichloropropanol from Glycerol over Acetin Catalyst)

  • 송선호;박동률;우성율;송원섭;권명숙;송인규
    • 청정기술
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    • 제15권1호
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    • pp.42-46
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    • 2009
  • 아세틴 촉매상에서 글리세롤(바이오디젤 제조과정의 부산물)과 염화수소 가스로부터 무용매 상태로 디클로로프로판올(DCP)을 직접 제조하는 반응을 기상-액상 회분식 반응기에서 수행하였다. 이를 위해 균일계 아세틴 촉매로 아세틴 혼합물(acetin mixture)과 트리아세틴을 사용하였다. 아세틴 촉매의 활성을 동일한 반응조건($110^{\circ}C$, 3 bar, 3시간)에서 수행된 무촉매 상태에서의 반응성과 비교하였다. 무촉매 반응에 비해 아세틴촉매를 사용한 반응에서 글리세롤의 전환율은 3%정도 증가하였으며 디클로로프로판올의 선택도는 50%가량 증가하였다. 또한 아세틴 혼합물보다는 트리아세틴의 촉매활성이 2% 정도 우수한 것으로 나타났다.