• Title/Summary/Keyword: base heating

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Microstructure and Toughness of Weld Heat-Affected Zone in Cu-containing HSLA-100 steel (Cu를 함유한 HSLA-100강 용접 열영향부의 미세 조직 및 인성)

  • Park, T.W.;Shim, I.O.;Kim, Y.W.;Kang, C.Y.
    • Journal of the Korean Society for Heat Treatment
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    • v.8 no.1
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    • pp.53-64
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    • 1995
  • A study was made to characterize the microstructures and mechanical properties of the base metal and the heat-affected zone(HAZ) in Cu-bearing HSLA-100 steel. The Gleeble thermal/mechanical simulator was used to simulated the weld HAZ. The relationship between microstructure and toughness of HAZ was studied by impact test, O. M, SEM, TEM, and DSC. The toughness requirement of military specification value was met in all test temperatures for the base metal. The decrease of HAZ toughness comparing to base plate is ascribed to the coarsed-grain and the formation of bainite. Obliquely sectioned Charpy specimens show that secondary crack propagate easily along bainite lath. Improved toughness(240J) at HAZ of $Tp_2=950^{\circ}C$ is due to the fine grain, and reasonable toughness(160~00J) in the intercritical reheated HZA is achieved by the addition of small amount of carbon which affects the formation of "M-A". Cu precipitated during ageing for increasing the strength of base metal is dissolved during single thermal cycle to $1,350^{\circ}C$ and is precipitated little on cooling and heating during subsequent weld thermal cycle. Thus, the decrease of toughness does not occur owing to the precipitation of Cu.

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Determination of reaction kinetics during vitrification of radioactive liquid waste for different types of base glass

  • Suneel, G.;Rajasekaran, S.;Selvakumar, J.;Kaushik, Chetan P.;Gayen, J.K.;Ravi, K.V.
    • Nuclear Engineering and Technology
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    • v.51 no.3
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    • pp.746-754
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    • 2019
  • Vitrification of radioactive liquid waste (RLW) provides a feasible solution for isolating radionuclides from the biosphere for an extended period. In vitrification, base glass and radioactive waste are added simultaneously into the melter. Determination of heat and mass transfer rates is necessary for rational design and sizing of melter. For obtaining an assured product quality, knowledge of reaction kinetics associated with the thermal decomposition of waste constituents is essential. In this study Thermogravimetry (TG) - Differential Thermogravimetry (DTG) of eight kinds of nitrates and two oxides, which are major components of RLW, is investigated in the temperature range of 298-1273 K in the presence of base glasses of five component (5C) and seven component (7C). Studies on thermal behavior of constituents in RLW were carried out at heating rates ranging from 10 to $40\;K\;min^{-1}$ using TG - DTG. Thermal behavior and related kinetic parameters of waste constituents, in the presence of 5C and 7C base glass compositions were also investigated. The activation energy, pre-exponential factor and order of the reaction for the thermal decomposition of 24% waste oxide loaded glasses were estimated using Kissinger method.

Implementation of Low Frequency Welding Pre-heating System Using Induction Heating (유도가열 기법을 이용한 저주파 용접예열 시스템 구현)

  • Yang, Juyeong;Kim, Soochan;Park, Junmo
    • Journal of the Institute of Convergence Signal Processing
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    • v.19 no.2
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    • pp.61-67
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    • 2018
  • Welding preheating means that the surface of the base material to which the metal is welded before the main welding is heated to a constant temperature. It prevents the cracks of the adjacent influences such as reduction of material hardening degree by controlling the cooling rate, suppression of segregation of impurities, prevention of thermal deformation, and moisture removal. For this reason, it is a necessary operation for high quality welding. Induction heating is an efficient heating method that converts electric energy into heat energy by applying electromagnetic induction phenomenon. Compared with combustion heat generated by gas and liquid, it is clean, stable, and economical as well as rapid heating. It can be heated regardless of the shape, depth and material of the heating body by modifying the shape of the frequency and the coil with a simple structure. In this paper, we implemented a low frequency welding preheating system using induction heating technique and observed the temperature changes of coil resistance, inductance and automotive transmission parts according to the height of each transmission in winding coil for three kinds of automotive transmission parts. We confirmed that the change of current is a very important factor in the low frequency heating.

Estimation of Energy Use in Residential and Commercial Sectors Attributable to Future Climate Change (미래 기후변화에 따른 가정 및 상업 부문 에너지수요 변화 추정)

  • Jeong, Jee-Hoon;Kim, Joo-Hong;Kim, Baek-Min;Kim, Jae-Jin;Yoo, Jin-Ho;Oh, Jong-Ryul
    • Atmosphere
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    • v.24 no.4
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    • pp.515-522
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    • 2014
  • In this study it is attempted to estimate the possible change in energy use for residential and commercial sector in Korea under a future climate change senario. Based on the national energy use and observed temperature data during the period 1991~2010, the optimal base temperature for determining heating and cooling degree days (HDD and CDD) is calculated. Then, net changes in fossil fuel and electricity uses that are statistically linked with a temperature variation are quantified through regression analyses of HDD and CDD against the energy use. Finally, the future projection of energy use is estimated by applying the regression model and future temperature projections by the CMIP5 results under the RCP8.5 scenario. The results indicate that, overall, the net annual energy use will decrease mostly due to a large decrease in the fossil fuel use for heating. However, a clear seasonal contrast in energy use is anticipated in the electricity use; there will be an increase in a warm-season demand for cooling but a decrease in a cold-season demand for heating.

An Experimental Study on the Evaluation of Mechanical Properties of CFT Column by Unstressed Test and Stub Specimen (비재하 가열시험 및 Stub 시험체를 활용한 CFT기둥의 역학적 특성평가에 관한 실험적 연구)

  • Lee, Dae-Hee;Lee, Tae-Gyu;Lee, Eui-Bae;Kim, Young-Sun;Kim, Gyu-Yong;Kim, Moo-Han
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2008.05a
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    • pp.209-213
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    • 2008
  • Recently, it increases in use of CFT(Concrete filled steel tube, below CFT) because material and method are required to be diversification and High-Performance according to increase the super-high structure. But, CFT column lose bearing capacity under fire because steel tube is exposed to outside. As a result, structure is collapsed and then it cause much damage. In case of the Europe, Japan and America, they have studied the fire-resistance performance of CFT under fire for a long time. However, it would have hardly studied it in domestic because it is much difficulty about experiment machine and cost. So it is needed base on fire-resist performance of CFT under fire. Therefore, this study dynamic specificity of stub column which made tester of stub column based on facts of strength and mixing fiber evaluated used heating and load testing machine. As a result, it is willing to propose fundamental data for quick and accurate diagnosis of deteriorated concrete structure by fire damage with experiment according to the design high strength concrete.

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Prediction Model for the Microstructure and Properties in Weld Heat Affected Zone: II. Prediction Model for the Austenitization Kinetics and Austenite Grain Size Considering the Effect of Ferrite Grain Size in Fe-C-Mn Steel (용접 열영향부 미세조직 및 재질예측 모델링: II. Fe-C-Mn 강에서 페라이트 결정립크기의 영향을 고려한 Austenitization kinetics 및 오스테나이트 결정립크기 예측모델)

  • Ryu, Jong-Geun;Moon, Joon-Oh;Lee, Chang-Hee;Uhm, Sang-Ho;Lee, Jong-Bong;Chang, Woong-Sung
    • Journal of Welding and Joining
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    • v.24 no.1
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    • pp.77-87
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    • 2006
  • Considering ferrite grain size in the base metal, the prediction model for $A_{c3}$ temperature and prior austenite grain size at just above $A_{c3}$ temperature was proposed. In order to predict $A_{c3}$ temperature, the Avrami equation was modified with the variation of ferrite grain size, and its kinetic parameters were measured from non-isothermal data during continuous heating. From calculation using a proposed model, $A_{c3}$ temperatures increased with increasing ferrite grain size and heating rate. Meanwhile, by converting the phase transformation kinetic model that predicts the ferrite grain size from austenite grain size during cooling, a prediction model for prior austenite grain size at just above the $A_{c3}$ temperature during heating was developed.

Performance of Liquid-Cooled Cold Plates for Multiple Heat Sources in a Humanoid Robot (인간형 로봇 내부의 다중 열원에 대한 수냉식 냉각판의 성능)

  • Karng, Sarng-Woo;Kim, Seo-Young;Moon, Jong-Min;Hwang, Kyu-Dae;Rhee, Gwang-Hoon
    • Proceedings of the KSME Conference
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    • 2008.11b
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    • pp.2053-2058
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    • 2008
  • It was investigated thermal performances on two array types of a serial circulation and a two-way parallel circulation for six water-cooled cold plates covered with non-metallic material (polycarbonate, PC) to reduce weight of the cooling devices for humanoid robot cooling. Six cold plates attached on $10{\times}10\;mm^2$ copper base : $0.5{\times}0.5\;mm^2$ pin-finned surfaces of 1.5 mm high with 0.5 mm array spacing, was mounted on six copper heating blocks with isothermal conditions of $50{\sim}90^{\circ}C$, respectively. In order to compare thermal characteristics according to two circulation types, the surface temperatures of heating blocks and the cooling water temperatures at inlets and outlets of cold plates were measured. From the results, it was found that a two-way parallel circulation was better performance than a serial circulation in terms of total thermal resistance, total heat transfer rate, and surface temperature rises from $1^{st}$ heating block to last one for six multiple cold plates.

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The Energy Performance Analysis of Large Scale Store Using Dynamic Thermal Analysis Simulation Program (동적열해석프로그램을 이용한 대형할인매장의 에너지 소비 특성 분석)

  • Kim, Byoung-Soo;Hong, Won-Pyo
    • Journal of the Korean Solar Energy Society
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    • v.30 no.6
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    • pp.44-49
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    • 2010
  • The purpose of this study is to analyze the situation of energy consumption and its characteristics in large scale store. The related survey is carried out in large scale store to investigate the energy consumption and energy use trend of heating, cooling, hot water, lighting, ventilation, equipments and others. The area of large scale discount store is about $65000m^2$, located in Daejeon. For Annual Energy Analysis of building, We surveyed used energy for 1 year and simulated using a building energy simulation(TRNSYS 16). The results of this study are as follows. 1)The amount of annual total energy consumption are 18615.244MWh/yr(286.4KWh/$m^2yr$), The rate of heating, cooling and base energy(for hot water, lighting, ventilation, equipments, cooking and others) is 3054MWh/yr(47kWh/$m^2yr$), 5660.09MWh/yr(87.08kWh/$m^2yr$), 9900.47MWh/yr(152.31KWh/$m^2yr$) respectively. The total used energy is higher than others building in Korea. Especially, The energy consumption of large scale store is very depends on operating period and pattern such as space temperature, occupancy, lighting system, equipments operating schedule and etc.

A Study on Characteristics of the Electrochemical Corrosion of Weld Zone for Refrigerating and Heating Systems Pipe (냉난방용 배관 용접부의 전기화학적 부식특성에 관한 연구)

  • Lim, Uh-Joh;Yun, Byoung-Du;Kim, Hwan-Sik
    • Journal of Fisheries and Marine Sciences Education
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    • v.19 no.1
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    • pp.84-90
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    • 2007
  • This paper was studied on the electrochemical corrosion characteristics of weld zone for refrigerating and heating systems pipe. Austenitic stainless steel is widely applied to various fields of industry, because it is good to corrosion resistance and mechanical properties. But STS 304 is reliable to sensitization by heat cycle on welding. Therefore, in this study, electrochemical polarization test of STS 304 steel pipe manufactured by arc welding in tap water was carried out. And then polarization resistance behavior, uniform and local corrosion behaviors of base metal(BM), weld metal(WM) and heat affected zone(HAZ) for STS 304 pipe were investigated. The corrosion current density of STS 304 steel pipe is high in order of BM(153nA/cm2) < WM(614nA/cm2) < HAZ ($1.675{\mu}A/cm2$). The pitting potential of HAZ(238mV/SCE) for STS 304 is lower than BM(1206mV/SCE) and WM(369mV/SCE). Therefore, the local corrosion like pitting corrosion, galvanic corrosion and crevice corrosion of HAZ for STS 304 is more sensitive than BM and WM.

Preparation and Thermal Performance of Fullerene-Based Lead Salt

  • Guan, Hui-Juan;Peng, Ru-Fang;Jin, Bo;Liang, Hua;Zhao, Feng-Qi;Bu, Xing-Bing;Han, Wen-Jing;Chu, Shi-Jin
    • Bulletin of the Korean Chemical Society
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    • v.35 no.8
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    • pp.2257-2262
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    • 2014
  • $C_{60}$ is widely investigated because of its unique structure. But its applications in solid propellant seem to be relatively neglected. $C_{60}$ has more outstanding features than carbon black which is widely used as a catalyst ingredient of solid propellant. To combine the advantages of fullerene and lead salts, another good composite in propellant catalysts, we synthesized a kind of fullerene phenylalanine lead salt (FPL) and explored its thermal performances by differential thermal analysis (DTA) and thermogravimetry analysis (TGA). The results show it undergoes four exothermic processes started from 408 K. Combined TGA and X-ray diffractometer (XRD), the decomposition mechanism of FPL was derived by TG-IR and comparing IR spectra of FPL and its residues after burned to $327^{\circ}C$, $376^{\circ}C$ and $424^{\circ}C$, respectively. Effect of FPL on the decomposition characteristic of hexogen (RDX), a type of explosive in propellant, has been investigated using DTA at different heating rate, which shows the decomposition temperatures of the explosive are all reduced by more than 20 K. The corresponding activation energy ($E_a$) is decreased by $30kJ{\cdot}mol^{-1}$. So FPL has potential application as a combustion catalyst in solid propellant.