• 제목/요약/키워드: base and weld

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냉간가공된 TP304 스테인리스강 모재와 용접재를 이용한 반복 변형 및 손상 거동에 미치는 중성자조사 영향 모사 (Simulating Nuetron Irradiation Effect on Cyclic Deformation and Failure Behaviors using Cold-worked TP304 Stainless Steel Base and Weld Metals)

  • 김상언;김진원
    • 한국압력기기공학회 논문집
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    • 제16권2호
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    • pp.58-67
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    • 2020
  • This study presents cyclic stress-strain and tensile test results at room temperature (RT) and 316℃ using cold-worked TP304 stainless steel base and weld metals. By comparing the cyclic hardening/softening behavior and failure cycle of cold-worked materials with those of irradiated austenitic stainless steels, the feasibility of simulating the irradiation effect on cyclic deformation and failure behaviors of TP304 stainless steel base and weld metals was investigated. It was found that, in the absence of strain-induced martensite trasformation, cold-working could properly simulate the change in cyclic hardening/softening behavior of TP304 stainless steel base and weld metals due to neutron irradiation. It was also recognized that cold-working could adequately simulate the reduction in failure cycles of TP304 stainless steel base and weld metals due to neutron irradition in the low-cycle fatigue region.

SS41강의 부식피로 균열 전파특성에 미치는 3.5% NaCl수용액의 영향 (The effects of 3.5% NaCl solution on the corrosion fatigue crack propagation characteristics of SS41 steel)

  • 오세욱;김재철;최영수
    • 한국해양공학회지
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    • 제1권1호
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    • pp.111-119
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    • 1987
  • The corrosion fatigue crack propagation characteristics of SS41 steel in 3.5% NaCl solution have been evaluated for loading frequencies of 1Hz and 0.2Hz. A sine wave loading profile was used for fatigue testing. Each test was carried out at a constant stress ratio, R(0.1). The main results are summarized as follows; 1. Fatigue crack propagation rate was higher in 3.5% NaCl solution than in air, higher in the base metal than in the weld metal, and higher at f =0.2Hz than at f =1Hz. 2. The crack closure level of the base metal was not influenced by cyclic frequencies, but that of the weld metal was much influenced. 3. When the crack closure effect was eliminated in the evaluation of crack propagation characteristics by using $\Delta K_{eff}$, the envirommental influence was distinctly observed. At the base metal, crack propagation rate was enhanced by the hydrogen embrittlement, and the weld metal was reduced by the crac closure. 4. There was clearly observed hydrogen embrittlement and severely corroded aspect at fracture surface of lower frequency than that of higher frequency, and at that of base metal than that of the weld metal.

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SAW 법으로 용접된 Type 316LN 강의 크리프 성질 (Creep Properties of Type 316LN Steel Welded by the SAW Method)

  • 김우곤;윤송남;류우석;이원
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2006년도 춘계학술대회 논문집
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    • pp.105-106
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    • 2006
  • The creep properties have been evaluated for type 316LN stainless steel welded by the SAW method. The creep tests were conducted with different stress levels for both the base and weld metals at $550^{\circ}C\;and\;600^{\circ}C$. The results of the creep-rupture time of the weld metal did not show a large difference when compared to those of the base one, though it exhibited a little lower value at $600^{\circ}C$. The creep rate of the weld metal was lower than that of the base one at the same stress and rupture-time conditions. The creep-rupture ductility of the weld metal is found to be decreased by about 60%, compared to the base one. This is due to the decreasing of tensile elongation and the increasing of the yield stress in the weld metals.

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내압을 받는 Y 배관의 크리프 수명 평가를 위한 3차원 응력해석 (3-Dimensional Stress Analysis for Creep Life Assessment of Y-Piece Under Inner Pressure)

  • 신규인;이진상;윤기봉
    • 한국안전학회지
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    • 제22권2호
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    • pp.22-27
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    • 2007
  • To assess a creep life of elevated temperature plant components, inspections and analysis are usually focused on the critical locations. In this study, stress analysis of a weld region in branch part of Y-piece was conducted by using a three-dimensional finite element analysis. The stresses at the inner and outer surface in the weld part were estimated by using elastic and elastic-creep analysis. For the elastic-creep analysis two kinds of elastic-creep analysis was conducted. The one was assumed that base and weld material properties were same and the other was that material properties were different between base and weld metal. The material properties of base and weld metal were used from reference data. The results showed the stress relaxation level and its location. The result stresses are also compared with elastic stresses.

레이저 용접 테일러드 블랭크의 기본 성형특성 I : 인장변형 특성 (Forming Characteristics of Laser Welded Tailored Blanks I : Tensile Deformation Characteristics.)

  • 박기철;한수식;김광선;권오준
    • 소성∙가공
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    • 제7권1호
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    • pp.23-35
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    • 1998
  • In order to analyze the tensile deformation characteristics of laser welded tailored blanks. laser welded blanks of different thikness and strength combinations were prepared and tensile tests were done. The tensile elongation along the direction perpendicular to weld line of laser welded blanks was reduced as increasing the deformation restraining force (strength X thicknes) ratio between two welded sheets and fracture occurred at weaker side of base sheets if void ration of welded sheets and fracture occurred at weaker side of base sheets if void ratio of weld section was less than 45% The tensile elongation along weld line reached above 90% of the elongation of base material if welding was done perfectly. Total elongation along the direction perpendicular to weld line was able to be predicted by force equilibrium and power law behavior of base sheets and it was related with the deformation of stronger sheet and formability of weaker side.

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계장형 압입시험법에 의한 원자력 구조재료 용접 물성치 측정 (Measurement of Mmechanical Properties in Weld Zone of Nuclear Material using an Instrumented Indentation Technique)

  • 송기남;노동성
    • Journal of Welding and Joining
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    • 제30권3호
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    • pp.51-56
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    • 2012
  • Different microstructures in the weld zone of a metal structure including a fusion zone and heat affected zone are formed as compared to the base material. Thus, the mechanical properties in the weld zone are different from those in the base material. As the basic data for reliably understanding the structural characteristics of welded nuclear material, the mechanical properties in the weld zone and base material for a Zircaloy-4 strap and Hastelloy${(R)}$-X alloy strap are measured using an instrumented indentation technique (IIT) in this study.

유한요소법을 이용한 용접공정 모사 시 입열 방법에 따른 용접잔류응력의 영향 (Weld Residual Stress According to the Ways of Heat Input in the Simulation of Weld Process using Finite Element Analysis)

  • 양준석;박치용;이경수
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2008년도 추계학술대회A
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    • pp.98-103
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    • 2008
  • This paper is to discuss distribution of welding residual stresses of a ferritic low alloy steel nozzle with dissimilar metal weld using Alloy 82/182. Two dimensional (2D) thermo-mechanical finite element analyses are carried out to simulate multi-pass welding process on the basis of the detailed and fabrication data. On performing the welding analysis generally, the characteristics on the heat input and heat transfer of weld are affected on the weld residual stress analyses. Thermal analyses in the welding heat cycle process is very important process in weld residual stress analyses. Therefore, heat is rapidly input to the weld pass material, using internal volumetric heat generation, at a rate which raises the peak weld metal temperature to $2200^{\circ}C$ and the base metal adjacent to the weld to about $1400^{\circ}C$. These are approximately the temperature that the weld metal and surrounding base materials reach during welding. Also, According to the various ways of appling the weld heat source, the predicted residual stress results are compared with measured axial, hoop and radial through-wall profiles in the heat affected zone of test component. Also, those results are compared with those of full 3-dimensional simulation.

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타이타늄합금의 전자빔용접성 (Electron beam weldability of titanium alloy)

  • 이채훈;윤종원;박노광
    • 한국레이저가공학회지
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    • 제10권4호
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    • pp.13-17
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    • 2007
  • Electron beam weldability was investigated for 1mm thick cold rolled sheets of commercially pure grade titanium and Ti-6Al-4V alloy. Accelerating voltage of 40kV, beam current of 6mA, and weld speed of 0.8m/min was used and focal position of focused electron beam was just on the surface of workpiece. Microstructure of weld metal, the heat affected zone and base metal was observed using optical microscope. Vickers hardness was measured across the welds and the transverse tensile test was carried out. Hydroformability test was also carried out for the butt welded coupons of commercially pure grade titanium. For the electron beam welded C P Ti, the average grain size was equiaxed $\alpha(15{\sim}25{\mu}m)$ for base metal, coarse equiaxed $\alpha(80{\sim}200{\mu}m)$ for weld metal and annealed and enlarged grain($40{\sim}120{\mu}m$) for the HAZ. The vickers hardness of C P Ti was $180{\sim}200Hv$ for base metal, and $160{\sim}180Hv$ for the weld metal and the HAZ. For the electron beam welded Ti-6Al-4V alloy, the vickers hardness was 360Hv for the base metal, abd $400{\sim}425Hv$ for the weld metal and the HAZ. All the failure occurred at the base metal, when the transverse weld tensile test was carried out for both electron beam welded C P Ti and Ti-6Al-4V alloy. The formability of electron beam welded C P Ti was decreased compared with that of C P Ti base alloy.

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Alloy 617 모재와 용접부재의 저사이클피로 거동에 관한 실험적 고찰 (An Experimental Investigation on Low Cycle Fatigue Behavior of Alloy 617 Base Metal and Alloy 617/Alloy 617 Weld Joints)

  • 최필호;김선진;김우곤;김민환
    • 동력기계공학회지
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    • 제18권5호
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    • pp.115-121
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    • 2014
  • Alloy 617 is the one of the leading candidate materials for intermediate heat exchangers(IHX) of a very high temperature reactor(VHTR) system. Some of the components are joined by many welding techniques and therefore the welded joints are inevitable in the construction of systems. In the present paper, the low cycle fatigue(LCF) behaviors of Alloy 617 base metal(BM) and the gas tungsten arc welded (GTAWed) weld joints(WJ) are investigated experimentally under strain controlled LCF tests. Fully axial total-strain controlled tests have been conducted at room temperature with total strain ranges of 0.6, 0.9, 1.2 and 1.5%. The weld joints have shown a lower fatigue lives compared with base metals at all the testing conditions. The weld joints have shown a higher cyclic stress response behavior than base metal. Both BM and WJ exhibited cyclic strain hardening behavior, depending on the total strain range. In addition, the strain-life parameters for BM and WJ were determined, based on Coffin-Manson equations.

A STUDY ON THERMAL ANALYSIS OF HORIZONTAL FILLET JOINTS BY CONSIDERING BEAD SHAPE IN GMA WELDING

  • Cho, Si-Hoon;Kim, Jae-Woong
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2002년도 Proceedings of the International Welding/Joining Conference-Korea
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    • pp.151-155
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    • 2002
  • In GMA(Gas Metal Arc)Welding, the weld size that is a locally melted area of a workpiece is one of the most important considerations in determining the strength of a welded structure. Variations in the weld power and the welding heat flux may affect the weld pool formation and ultimately the size of the weld. Therefore, an accurate prediction of the weld size requires a precise analysis of the weld thermal cycle. In this study, a model which can estimate the weld bead geometry and a method for thermal analysis, including the model, are suggested. In order to analyze the weld bead geometry, a mathematical model was developed with transformed coordinates to apply to the horizontal fillet joints. A heat flow analysis was performed with a two dimensional finite element model that was adopted for computing the base metal melting zone. The reliability of the proposed model and the thermal analysis was evaluated through experiments, and the results showed that the proposed model was very effective for predicting the weld bead shape and good correspondence in melting zone of the base metal.

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