• 제목/요약/키워드: ball-milling

검색결과 824건 처리시간 0.03초

Cusp 패턴 조정과 미소 볼엔드 밀링을 이용한 3차원 자유곡면의 다듬질 (Finishing of Scupltured Surface through Cusp Pattern Control and Micro-ball End Milling)

  • 심층건;양민양
    • 한국정밀공학회지
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    • 제11권1호
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    • pp.177-183
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    • 1994
  • The ball-end milling process is widely used in the die/mold industries, and it is very suitable for the machining of free-from surfaces. However, cusps(or scallops) remaining at the machined part along the cutter paths require anothe finish process such as polishing or grinding. In this study, a high sped micro ball-end milling method has been suggested for the finish of free- form surfaces. A new tool path which makes the geometrical roughness of workpiece be constant through the machined surface has been developed. In the high speed machining of micro ball-end muling experimets, the developed tool paths have been successfully applied. And it was concluded that the surface roughness from this finish cuts of micro ball-end milling process was acceptable.

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고에너지볼밀링을 이용한 MnFeP1-xAsx 나노분말의 합성 (Synthesis of MnFeP1-xAsx Nanocrystalline Powders by High-Energy Ball Milling)

  • 조영환
    • 한국분말재료학회지
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    • 제10권2호
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    • pp.129-135
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    • 2003
  • Nanocrystalline powders of $MnFeP_{1-x}As_x$(x=0.45-0.6) have been synthesized by mechanochemical reaction at room temperature using high-energy ball milling from mixtures of Mn, Fe, P, and As Powders. It has been found that a mechanically induced self-propagating reaction (MSR) occurs within 2 hours of milling and it produces very fine polycrystalline powder having a hexagonal $Fe_2P$ structure. Further milling up to 24 hours did not change the crystalline and average particle sizes or the phase composition of the milling product. When x is 0.65, no reaction among the reactants has been observed even after 24 hours of milling. As the P content decreases in $MnFeP_{1-x}As_x$, the incubation time for the MSR has increased and the lattice constants in both a and c axes have changed.

Effect of High-energy Ball Milling on the Mg Alloy Powders under Alcohol Protection

  • Li, Gang;Liu, Xingxing;Guo, Qi;Tang, Jianren;Yan, Biao
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part2
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    • pp.1264-1265
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    • 2006
  • Study about the feasibility and effect of high-energy ball milling on a specific Mg alloy under protection medium of alcohol was presented via comparing with conventional vacuum milling. More fine particles with wider powder size distribution but more irregular shape were shown of the powder milled under alcohol. No obvious oxide was revealed from the two kinds of Mg alloy powders with limited milling time. And since slip induced in a preferential direction, the (002) texture was formed in the Mg alloy powders at the initial stage of alcohol milling. More O and Fe contaminants were introduced into the powders milled under alcohol according to the EDS analysis.

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볼 밀링에 의한 석영의 결정도 변화와 밀링 매체의 마모의 영향 (Ball-milling Induced Changes in the Crystallinity of Quartz and Wear of Milling Media)

  • 권진중;김훈;이성근
    • 광물과 암석
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    • 제36권2호
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    • pp.95-106
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    • 2023
  • 석영(SiO2)은 지각의 암석을 형성하는 주요 광물 중의 하나이다. SiO2의 원자 구조는 다양한 마찰 과정에서 변화할 수 있다. 비정질화, 수화 및 실리카겔 형성을 수반하는 석영 암석의 마찰 감소는 지진 및 관련 현상에 대한 광물학적 통찰력을 제공한다. 볼 밀링과 회전 전단 실험을 이용하여 상기 현상의 광물학적 기원이 밝혀지고 있다. 본 연구에서는 밀링 과정에서의 다양한 변수를 고려하여 SiO2의 비정질화를 위한 볼 밀링의 최적 실험 조건을 결정하였다. 높은 밀링 속도에서 볼 밀링 시간이 증가함에 따라 SiO2의 결정도는 점차 감소하여 비정질화되었다. 밀링 매체의 마모 정도와 SiO2의 비정질화에 미치는 영향은 서로 다른 밀링 재료(ZrO2, stainless steel)를 사용하여 분석하였다. 밀링 시간이 증가함에 따라 볼의 마모량이 증가하였다. 또한 볼에서 마모된 스테인리스스틸 입자는 비정질화되는 SiO2와 상호작용하여 Si-O-Cr을 형성하는 경향이 있다. 이러한 결과는 SiO2와 같이 비교적 경도가 높은 다양한 물질들의 볼 밀링에 의한 원자 구조의 변화 과정을 이해하고, 다양한 지질학적 마찰 과정을 이해하는 데 도움이 될 것이다.

볼 밀링으로 제조된 리튬이온전지용 주석-흑연 복합체 음극재의 전기화학적 특성 (Electrochemical Properties of Ball-milled Tin-Graphite Composite Anode Materials for Lithium-Ion Battery)

  • 이태희;홍현아;조권구;김유영
    • 한국분말재료학회지
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    • 제28권6호
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    • pp.462-469
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    • 2021
  • Tin/graphite composites are prepared as anode materials for Li-ion batteries using a dry ball-milling process. The main experimental variables in this work are the ball milling time (0-8 h) and composition ratio (tin:graphite=5:95, 15:85, and 30:70 w/w) of graphite and tin powder. For comparison, a tin/graphite composite is prepared using wet ball milling. The morphology and structure of the different tin/graphite composites are investigated using X-ray diffraction, Raman spectroscopy, energy-dispersive X-ray spectroscopy, and scanning and transmission electron microscopy. The electrochemical properties of the samples are also examined. The optimal dry ball milling time for the uniform mixing of graphite and tin is 6 h in a graphite-30wt.%Sn sample. The electrode prepared from the composite that is dry-ball-milled for 6 h exhibits the best cycle performance (discharge capacity after 50th cycle: 308 mAh/g and capacity retention: 46%). The discharge capacity after the 50th cycle is approximately 112 mAh/g, higher than that when the electrode is composed of only graphite (196 mAh/g after 50th cycle). This result indicates that it is possible to manufacture a tin/graphite composite anode material that can effectively buffer the volume change that occurs during cycling, even using a simple dry ball-milling process.

3차원 혼합기로 볼밀링한 W-Cu 복합분말의 미세구조 변화와 소결거동 (Microstructural Change and Sintering Behavior of W-Cu Composite Powders Milled by 3-Dimensional Mixer)

  • 김진천
    • 한국분말재료학회지
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    • 제5권3호
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    • pp.210-219
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    • 1998
  • The W-Cu composite powders were synthesized from W and Cu elemental powders by ball-milling process, and their microstructural changes and sintering behaviors were evaluated. The ball milling process was carried out in a 3-dimensional mixer (Turbula mixer) using zirconic ($ZrO_2$) ball and alumina ($Al_2O_3$) vial up to 300 hrs. The ball-milled W-Cu powders revealed nearly spherical shape. Microstructure of the composite powders showed onion-like structure which consists of W and Cu shells due to the moving characteristic of Turbula mixer. The W and Cu elements in the composite powders milled for 300 hrs were homogeneously distributed, and W grain size in the ball-milled powder was smaller than 0.5 $\mu\textrm{m}$. Fe impurity introduced during ball milling process was very low as of 0.001 wt%. The relative sintered density of ball-milled W-Cu specimens reached about 94% after sintering at $1100^{\circ}C$.

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The Influence of Mechanical Milling on the Structure and Magnetic Properties of Sm-Fe-N Powder Produced by the Reduction-Diffusion Process

  • Lee, Jung-Goo;Kang, Seok-Won;Si, Ping-Zhan;Choi, Chul-Jin
    • Journal of Magnetics
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    • 제16권2호
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    • pp.104-107
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    • 2011
  • In the present study, we systematically investigated the effect of mechanical milling on the magnetic properties of $Sm_2Fe_{17}N_x$ powders produced by the reduction-diffusion process. The Sm-Fe powders obtained by the reduction-diffusion process were composed of an $Sm_2Fe_{17}N_x$ single phase. After nitrogenation, the coercivity and saturation magnetization of the powders were 0.48 kOe and 13.32 kG, respectively. The particle size largely decreased down to less than $2\;{\mu}m$ in diameter after ball milling for 30 hours. However, there is no evidence that the $Sm_2Fe_{17}N_x$ was decomposed to Sm-N and ${\alpha}$-Fe even after ball milling for 30 hours. The coercivity was significantly improved up to 8.82 kOe after milling for 60 hours. However, the magnetization decreased linearly with the ball milling time.

제강슬래그 처리 및 재활용의 최적화를 위한 분쇄 특성에 관한 연구 (The Study of Milling Properties for Optimization of Treatment and Recycling of Converter Slag)

  • 구성은;황경진;김동수
    • 대한환경공학회지
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    • 제22권6호
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    • pp.1139-1148
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    • 2000
  • 산업 폐기물 중 다량으로 발생하는 제강슬래그의 재활용을 위하여 -14/+24mesh 정도 크기의 슬래그를 미분말로 분쇄시 최적 조건을 조사하고 경제적인 분쇄조건을 확립하기 위하여 요구되는 동력을 산출하였다. 이를 위한 분쇄조건으로 ball mill의 회전속도, 분쇄시간, ball의 충진량, 시료의 충진량과 크기 등을 선정하였고 이에 대한 분쇄효율을 산출하였다. 본 연구에서는 임계회전속도의 79% 정도에 해당되는 값이 최적의 회전속도인 것으로 조사되었다. 분쇄시간에 따른 분쇄정도는 일반적으로 시간이 증가함에 따라 증가하는 것으로 나타났지만 분쇄 초기에 비해 분쇄가 더 진행될수록 분쇄효율은 감소하는 것으로 나타났다. Ball의 충진율은 mill내부 용량의 50%인 경우에 최척의 분쇄효율을 보였고, 시료의 충진량과 크기에 따른 입도초사 실험 에서는 시료의 충진량이 적고 원시료의 크기가 작을수록 분쇄정도는 증가하였다. 위의 결과에 의해 Bond의 식을 사용하여 동력효율을 계산한 결과 분쇄시간이 길수록 그리고 회전속도가 최적인 조건에서 동력효율이 가장 크게 나타나고 있음이 관찰되었다.

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