• Title/Summary/Keyword: ball transfer

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Development of A Hoist Control Equipment for Shot Ball Transfer (쇼트볼 이송을 위한 호이스트 자동제어 장치 개발)

  • Choi, Jong-Jun;Choi, Young-Kiu
    • 전자공학회논문지 IE
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    • v.47 no.2
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    • pp.47-53
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    • 2010
  • The purpose of this paper is to build on automatic system for the shot ball transfer hoist. The shot ball is used to remove completely paint or leftovers before spreading the new paint on a large vessels surface. The shot ball is made of melted iron through cooling process, and it is transferred to hopper by electromagnet of hoist. Currently, the transfer process of the shot ball is performed by manual operation, and the transfer process is inefficient. So we have developed an automatic system to replace the manual system. The developed automation systems have efficient and accurate position control performance.

Material and Structure Optimization of Substrate Support for Improving CVD Equipment Up Time (CVD 장비 Up Time 향상을 위한 기판 지지대의 재질 및 구조 최적화)

  • Woo, Ram;Kim, Won Kyung
    • Korean Journal of Materials Research
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    • v.29 no.11
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    • pp.670-676
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    • 2019
  • We study substrate support structures and materials to improve uptime and shorten preventive maintenance cycles for chemical vapor deposition equipment. In order to improve the rolling of the substrate support, the bushing device adopts a ball transfer method in which a large ball and a small ball are mixed. When the main transfer ball of the bushing part of the substrate support contacts the substrate support, the small ball also rotates simultaneously with the rotation of the main ball, minimizing the resistance that can be generated during the vertical movement of the substrate support. As a result of the improvement, the glass substrate breakage rate is reduced by more than 90 ~ 95 %, and the equipment preventive maintenance and board support replacement cycles are extended four times or more, from once a month to more than four months, and the equipment uptime is at least 15 % improved. This study proposes an optimization method for substrate support structure and material improvement of chemical vapor deposition equipment.

Dynamic Modeling of Ball Joint in Suspension (현가장치 볼 조인트의 동적 모델 연구)

  • 김숙희;한형석;노규석;김명규;김기훈
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1561-1564
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    • 2003
  • In the dynamic analysis model of full vehicles, the ball joint is usually modeled as an ideal joint. Searching a ball joint, the engineering plastic covers metal and the plastic has little compliance. It is expected that the compliance will physically have an influence on load transfer. This thesis presents a dynamic model considering the compliance of a ball joint, and studies an influence related to load transfer. It models the compliance of a ball joint to 3 directional spring. Likewise, it researches the load of a ball joint via a four-post simulation of a full vehicle, comparing with a model considered compliant and the model of an ideal joint. As a result, the difference between the compliance and the ideal joint model was determined. For this reasons, to conduct precision load prediction for durability analysis, dynamic analysis considering the compliance of bali joint should be required.

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Heat Generation Model of Angular Contact Ball Bearing with Oil-Air Lubrication

  • Na, Hee-Hyeong;Rhim, Yoon-Chul
    • KSTLE International Journal
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    • v.1 no.1
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    • pp.63-68
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    • 2000
  • Angular contact ball bearings are mainly used in the spindle, which requires high speed and stiffness. The heat generation is studied by experiments and simulations using a pair of angular contact ball bearings. The temperature variation of inner and outer races and the temperature increment distribution are measured by using thermocouples for the rotational speed, preload, viscosity of lubricant. The measured values from experiments are used to estimate the heat conduction rate. The method of oil-air lubrication is used for the experiment. The amount of conduction heat transfer to the test spindle and the convection heat transfer coefficients long the spindle are computed by using inverse method with temperature increment distribution. Total heat generation rate is estimated with the heat partition rate which is calculated from temperatures of inner and outer races. In addition, the empirical factor of oil-air lubrication method for Palmgren's heat generation model is suggested. The empirical friction coefficients, which are obtained from the experiments, depend on the preload condition, and can give us more accurate estimation of the heat generation in ball bearings.

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Transfer Learning-Based Vibration Fault Diagnosis for Ball Bearing (전이학습을 이용한 볼베어링의 진동진단)

  • Subin Hong;Youngdae Lee;Chanwoo Moon
    • The Journal of the Convergence on Culture Technology
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    • v.9 no.3
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    • pp.845-850
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    • 2023
  • In this paper, we propose a method for diagnosing ball bearing vibration using transfer learning. STFT, which can analyze vibration signals in time-frequency, was used as input to CNN to diagnose failures. In order to rapidly learn CNN-based deep artificial neural networks and improve diagnostic performance, we proposed a transfer learning-based deep learning learning technique. For transfer learning, the feature extractor and classifier were selectively learned using a VGG-based image classification model, the data set for learning was publicly available ball bearing vibration data provided by Case Western Reserve University, and performance was evaluated by comparing the proposed method with the existing CNN model. Experimental results not only prove that transfer learning is useful for condition diagnosis in ball bearing vibration data, but also allow other industries to use transfer learning to improve condition diagnosis.

A Study on the Real-Time Estimation of Thermal Displacement for a Ball Screw (실시간 볼 스크류 열변형 추정에 관한 연구)

  • 김수광;류승호;조동우
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.04b
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    • pp.88-93
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    • 1995
  • The ball screw preloaded for high nigidity and accuracy increases frictional resistance, therefore, its temperature and positioning error rise. In this paper, 2 diamensional temperature distributions of a ball screw with preload are analyzed according to the rotational speeds and stop times by a finite element method. The theremal behaviors of a ball screw are measured to examine the analyzed datum. The examined results show that the trends of temperature rising and axial distributions in steady state are nearly extimate but the temperature low. The differences of temperature ate seems to be caused by not exact heat transfer coefficients. More than an hour is consumed for calculation by FEM. So the modified lumped method for the real-time estimation of the thermal distribution is proposed. The estimated temperature of a ball serw by the modified lumped method is more exactly estimated than by FEM, nd that method takes less than several millisec. Moreover it can be used to estimate heat transfer coefficients.

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Effect of Fouling Mitigation for Ceramic Ball in Cooling Water System of Heat Exchanger (열교환장치의 냉각수 계통에서 세라믹 볼의 파울링 저감효과)

  • Suh, Sang-Ho;Sung, Sun-Kyung
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.31 no.4
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    • pp.330-334
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    • 2007
  • The objective of this study was to investigate the effecs of fouling mitigation for ceramic ball in cooling water system experimentally. The devices filled with ceramic balls were connected to the bypass line of the heat exchanging system. Cooling water in the heat exchanging system was artificial water. To visualize the formation of fouling on the heat transfer surface a number of images were obtained using a CCD camera with real-time microscopy. Fouling resistances and overall heat transfer coefficients were measured in order to analyze fouling mitigation effects. We found that the ceramic ball devices for artificial water reduced the formation of fouling compared to the no-mitigation devices.

A Method to Prevent Transfer Device of Image Stabilizer from Blunting by Artificial Vibration (가진입력에 의한 손떨림 보정용 이송장치의 둔화현상 방지대책)

  • Yeom, Dong-Hae
    • Journal of Institute of Control, Robotics and Systems
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    • v.15 no.11
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    • pp.1076-1079
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    • 2009
  • This article deals with an optical image stabilizer which moves an image sensor in the direction of cancelling the vibration caused by hand shaking to prevent a photographed image from blurring. The ball-guide way method adopted as a transfer device of the image sensor is easy to be manufactured because of its simple structure and is suitable to minimize the friction between mechanisms, but has weakness of a chance of physical defect such as groove and rising. In case that the movement of the transfer device equipped with the image sensor is blunted because a ball is stuck in defects of guide way, the performance of the image stabilizer falls down drastically. We propose a method to prevent the transfer device from blunting by applying artificial vibration. At this time, the artificial vibration should be designed under consideration of dynamic characteristics and specifications of the system to be discriminated from the vibration caused by hand shaking.

Optimization of Spindle Units Considering the Decrease of Bearing Stiffness at High Speed Revolution (고속 회전시 베어링 강성강하를 고려한 주축 유니트의 최적화)

  • Lee, Chan-Hong
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.19 no.6
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    • pp.717-723
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    • 2010
  • Radial stiffness of angular contact ball bearings are decreased remarkably at high speed revolution, because the inner and outer ball contact angle with races arc changed under the ball centrifugal forces at high speed. In the past, the optimizations of spindle units were done under the assumption of unchanged bearing stiffness for the whole speed range. But the bearing stiffness is changed and the dimension of optimum spindle is also changed with speed. In the design phase, only one model of many optimum spindle models with speed should be selected. As optimization criterion, the area of transfer function at spindle nose is proposed to estimate simply and accurately improvement of dynamic characteristics in spindle units. Finally, according to many analyses of diverse spindle models with decreased bearing stiffness, the spindle with shorter bearing span is better than longer bearing span from the viewpoint of dynamic characteristics.

EFFECT OF SURFACE ROUGHNESS OF MATING SURFACE AND TRANSFER LAYER ON FRICTION BETWEEN a-CNx AND $Si_3N_4$ IN NITROGEN

  • Umehara, N.;Tokoroyama, T.;Tomita, H.;Takenoshita, Y.
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2002.10b
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    • pp.155-156
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    • 2002
  • During the sliding between a-CNx and $Si_3N_4$, applying nitrogen as environmental gas provided very low friction as the level of 0.01 in friction coefficient. In order to know the effect of the running-in process on the reduction of the friction, the effect of surface roughness of mating surface on friction was investigated. It was shown that smooth surface in wear scar of ball provided low friction coefficient. Friction coefficient after running-in was proportional to the Ry value of wear scar of ball. Also smooth thin transferred layer was observed on the wear scar of balls with an AFM after sliding test. Those results showed the smoothing of wear scar of ball, the generating of the transferred layer from CNx was necessary for low friction.

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