• Journal of Biosystems Engineering
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• v.27 no.3
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• pp.195-202
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• 2002

In order to make a winter cereal wrap silage, a tractor attached round bale wrapper was developed locally. Its specific structure and various functions were reported in the last submitted paper. In this study a control system of bale wrapper combining with the actuators of various processes was developed to make round bale wrapper compatible in the field. Also. its performance was tested by making the rye round bale. The results can be summarized as fellow. 1. The field capacity of round bale wrapping was investigated around 0.5 ha/hr, and the operating time of bale wrapper was about 3 min for each 500kg round bale 2. Plastic film which has maximum elongation rate of 796% was stretched to 150∼170% of original length and was lessened to 80∼90% of original width. 3. In the quality test of bale produced by developed bale wrapper, there was no significant changes of moisture contents if it was wrapped more than 4 layers of 25 ㎛-plastic film. 4. Also. temperature of the wrapped bale was about 33$\^{C}$ in the beginning of fermentation and was stabled to 26∼29$\^{C}$ during one month or more storage. Therefore, wrapping performance of the developed bale wrapper was properly.

• Journal of Biosystems Engineering
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• v.39 no.4
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• pp.253-260
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• 2014

Purpose: This study investigated the harvesting properties of the giant miscanthus (Miscanthus ${\times}$ giganteus) to measure the required mowing power for different stem conditioning methods in order to shorten the drying time after mowing and the bale density so that the crop can be used as biomass in the winter season. Methods: The required mowing power and bale density were measured using a power measurement device, three different mower-conditioners, and a mid-sized round baler under different working speeds and conditioning methods. Results: For the various mower-conditioners, the average stem length from mowing was 0.86-0.91 m, and the available working speed was 1.6 m/s. The steel roller-type mower-conditioner showed better stem conditioning but could not mow over a working speed of 1.6 m/s. The required average power of the mower-conditioners varied from 23.8 kW for the steel roller-type rotary disk mower-conditioner with a working width of 2.4 m to 37.2 kW for the flail-type rotary disk mower-conditioner with a working width of 3.2 m at a working speed of 1.6 m/s. The bale densities were $155.8-172.2kg/m^3$. The highest bale density was measured for stems with no conditioning and a moisture content of 11.3% (d.b.) mowed by the rotary disk mower. The bale density was affected by the mowing method because of the low moisture content of the miscanthus stems. Conclusions: In terms of the working performance and conditioning statue, the steel roller-type mower-conditioner is a better choice at a working width of 2.4 m, while the flail finger-type mower-conditioner is better at a working width of 3.2 m. The type of mower-conditioner used for giant miscanthus harvesting should be determined by considering the harvest area, workable period, and working performance of a mower-conditioner and baler during the winter.

• Journal of Animal Environmental Science
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• v.11 no.1
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• pp.11-16
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• 2005

The round bale wrappers are generally used for rice straw after the harvesting of low land rice by combine harvester. In this situation, the bale wrappers should be well adapted under the travelling over raised borders and temporary ditches in soft soil of narrow rice fields. The study was conducted to improve the performance of bale wrapper through the new design for compact size, lowered gravity center and lowered power consumption. The prototype of round bale wrapper had been designed and assembled to tractor with three point hitch mounted. The machine type is one roll driving system with one roll for rotating and one roll for wrapping. The driving torque and work performance of the machines were measured and analysed. The torque requirement of the prototype and conventional type was 6kgf-m and 12kgf-m, respectively. The prototype shaved less friction resistance between bale driving roll and round bale. and the power requirement can also be reduced from 12kgf-m in the conventional to 6kgf-m in the prototype. The work efficiency of the new bale wrapper was $45\%$ higher than the conventional wrapper, and the working cost of the prototype can be reduced $17\%$ than that of the conventional.

• KOREAN JOURNAL OF CROP SCIENCE
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• v.58 no.3
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• pp.324-330
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• 2013

One of the abundant biomass for bioenergy production is thought to be agricultural by-products produced annually. The purpose of this study were to provide basic information about the changes of the moisture contents and chemical compositions for storage periods and bale types of rice straw, and it was attempted for the first time. The bale types of rice straw which were harvest in October 2011, were the square bale, the round bale, and the wrapped round bale type with plastic, respectively. Each of bale were stored in house, outdoor, and rain sheltering facilities condition for 1 year. The moisture contents and chemical compositions for each bale type are investigated for the 3-storage stages (0, 6, 12 month). While the moisture contents of the square and round bales stored in house condition were ranged from 20~25%, the square bale stored under the rain shelter facilities was showed the lowest moisture content less than 20% during the storage periods. For the chemical compositions, the cellulose and hemicellulose contents of rice straw bale stored in outdoor condition were decreased with the storage periods. However, in house condition, the chemical compositions of the square and round bales were slightly increased at the middle and the end of storage stages (6 and 12 months) compared with the initial storage stage (0 month). In conclusion, while optimum and favorable storage conditions of agricultural by-products is a house storage of the bale with plastic, if the bale can stored at outdoor, water penetration prevention such as the rain shelter facilities is required.

• Journal of Animal Environmental Science
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• v.20 no.3
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• pp.105-116
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• 2014

In this study, we developed a fermented TMR producing system which could a continuous operation of baling and wrapping the mixed TMR. The baling part has fixed chamber of dia. 900 mm and width 900 mm. And the the turn-table type wrapping part is very compact compared to conventional one in market. The test result were: The absorbed power of the prototype in working was 9.0~15.7 kW. The combined baling and wrapping performance was over 20 bales/hr. The leakage in the process was around 1.9 kg for making a 350 kg TMR bale. The diameter of wrapped TMR bale was 900~950 mm, and its weight was 350 kg in average. Therefore the density was $718kg/m^3$, and it was very high density to the inputted TMR. The pH of the fermented TMR was 5.0~5.6 which was similar to the fermented haylage, also the TMR had no butyric acid's odor.

• Korean Journal of Agricultural Science
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• v.37 no.2
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• pp.309-314
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• 2010

Bale is an operation of collecting livestock feed materials from field crop residue, and mechanization demand on the operation has been increased. Bailers imported from foreign countries such as Japan and European countries have been used, but those models showed improper performance in Korean situations. In recent years, a steel-roller type round baler attachable to medium size tractors(40 to 60 HP) for effective bale operation in Korea was developed. This study was conducted to evaluate field performance of the baler. For proper baling operation, engine speed was greater than 1,800rpm, average traction force and PTO torque were about 4kN and in a range of 380-671Nm, and maximum values were about 7kN and 3,000Nm, respectively. Performance evaluation tests for sudan grass, rice straw, and blue barley showed that field capacity was 0.59ha/h for blue barley and 0.99ha/h for sudan grass and rice straw. Bale weight, diameter, width, and bulk density were in ranges of 176.1~418.4kg, 1.07~1.12m, 1.02~1.04m, and 175.3~454.1kg/$m^3$. Noise sound level during the baling operation was 4dB greater than idle operation condition, which was considered to be ignorant.

• Journal of The Korean Society of Grassland and Forage Science
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• v.21 no.2
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• pp.75-80
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• 2001

This experiment was carried out to determine the effect of storing method and wrapping frequency on the quality of round baled rice straw silage at experimental field of Grassland and Forage Crops Division, National Livestock Research Institute, RDA, Suwon fro 1999 to 2000. Storing methods consisted of erect and lay type, and wrapping frequencies were composed to 2, 4, 6, 8 and 10 film layers. there were no significant difference in feed value between storing methods, but acidity of lay type was significantly higher than that of erect type. According to the wrapping frequency, crude protein(CP) content of 2 film layers treatment was lowest during 6 month storing periods, and that of 4 film layers treatment was lowest during 10 month storing periods. The two film layers treatment which was stored for 10 month was impossible for ruminant to feed it, because it was rotten severely. Storing for 6 month, 2 film layers treatment represented highest pH value by 8.23 and storing for 10 month, 4 film layers treatment showed highest pH value by 7.17. Most of silage ranked grade 3 in quality grade. According to this experiment, it was recommended that application of round bale silage system to fresh rice straw should wrap above 4 film layers for 6 month, and above 6 film layers for 10 month storing periods.

• Journal of Korean Society of Occupational and Environmental Hygiene
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• v.27 no.4
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• pp.313-323
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• 2017

Objectives: This study aimed to assess exposure to black carbon(BC) among forklift operators and to identify environmental and occupational factors influencing their BC exposure. Methods: We studied a total of 23 forklift operators from six workplaces manufacturing paper boxes. A daily BC exposure assessment was conducted during working hours from January to April 2017. A micro-aethalometer was used to monitor daily BC exposure, and information on work activities was also obtained through a time-activity diary(TAD) and interviews. BC exposure records were classified into four categories influencing BC exposure level: working environment, workplace, forklift operation, and job characteristics. Analysis of variance(ANOVA) was used to compare average BC exposure levels among the four categories and the relationships between potential factors and BC exposure were analyzed using a multiple linear regression model. Results: The operators' daily exposure was $12.9{\mu}g/m^3$(N=9,148, $GM=7.5{\mu}g/m^3$) with a range: $0.001-811.4{\mu}g/m^3$. The operators were exposed to significantly higher levels when they operate a forklift in a room ${\leq}20,000m^3$($AM=12.3{\mu}g/m^3$), in indoor workplaces($AM=16.3{\mu}g/m^3$), when they operate a forklift manufactured before 2006 ($AM=13.2{\mu}g/m^3$), a forklift with a loading limit of four-tons($AM=27.1{\mu}g/m^3$), with a roll and bale type clamp($AM=17.1{\mu}g/m^3$), and with no particulate filter($AM=15.7{\mu}g/m^3$). Conclusions: Occupational factors including temperature, smoking, season, daytime, room volume($m^3$), location of operating, and manufacturing era and model of forklift influenced the BC exposure of forklift operators. The results of this study can be used to minimize the BC exposure of forklift operators.