• 소성∙가공
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• 제19권5호
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• pp.273-276
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• 2010

In this paper, back pressure forging processes of which back pressures are exerted by mechanical forces including spring reaction are simulated by three-dimensional finite element method. The basic three-dimensional approach extended from two-dimensional approach is accounted for. An axisymmetric backward and forward extrusion process having a back pressing die, which is exposed to oscillation of forming load due to variation of reduction ratios with stroke and its related frequent variation of major deforming region, is simulated by both two and three dimensional approaches to justify the presented approach by their comparison. A three-dimensional forging process having a back pressing die attached to the punch by a mechanical spring is simulated and the results are investigated to reveal accuracy of the presented approach.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2007년도 춘계학술대회 논문집
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• pp.149-154
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• 2007

The zinc prosphate film treatments used to lubricating treatment of mostly cold forging processes. But there are several problems happened to lubricating treatment process such as happening harmful environment on person, complex lubrication processing occurring in energy and time consumption, eco-destructive and chemical by-product generation, the needs of waste disposal etc. As a result, a water-soluble lubricant was developed to replace the perfect or some of the zinc prosphate film in the world. In order to solve these problems, this study evaluated the performance of the typical water-soluble. In this study, for these requirement inquiry of two part. First, about possibility of replace zinc phosphate lubricant, quantitatively evaluation developed of water-soluble lubricant for cold forging vs zinc phosphate lubricant. Second, About optimization of coating Process use to equipment with practicable automatic coating Process. The performance evaluation of these lubricants was conducted using the double cup extrusion test and spike forging test. With the use of the commercial FE code DEFORM, friction factor calibration curves, i.e. cup height ratio vs. punch stroke and spike height vs. punch stroke, were established for different friction factor values. By matching the cup height ratio and the punch stroke and spike height vs. punch stroke from experiment to that obtained from FE simulations, the friction factor of the lubricants was determined. Survey of comparative analysis use to SEM that sprayed lubricant surface structure of grain shape and characteristic of lubricant performance based on grain shape and deformed lubricant surface expansion. As a result, developed lubricant were found to perform comparable to or better than zinc phosphate. And thought this result, innovatively cope with generated problem of existing lubrication process.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2003년도 추계학술대회논문집
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• pp.97-100
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• 2003

Globally, the various machine components, as in electronics and communications, are demanded to being high-performance and micro-scale with abrupt development of the fields of computers, mobile communications. As this current tendency, production of the parts that must have high accuracy, so called milli-structure, are accomplished by the method of top-down, differently as in the techniques of MEMS, NANO. But, in the case of milli-structure, production procedure is highly costs, difficult and demands more accurate dimension than the conservative forming, processing technique. In this paper, forming analysis of the micro-former as the milli-structure are performed and then calculate the punch force etc. This information calculated is applied to decide the forming capacity of micro-former and design the process of forming stage, dimension of dies in another forming bodies. And, for the better precise forming analysis, elasto-plastic analysis is to be performed, then the consideration about effect of elastic recovery when punch and die are unloaded, have to be discussed in change of dimensions.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2004년도 춘계학술대회 논문집
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• pp.118-121
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• 2004

Manufacturing process for milli components has recently gained researcher's focus with the increasing tendency toward highly integrated and micro-scaled parts for electronic devices. The milli-components cannot be formed by the conventional manufacturing process since the parts require higher dimensional accuracy than the conventional ones. In order to enhance the forming accuracy and productivity, various forming procedures proposed and studied by many researchers. In this paper, forming analysis of milli-components has been studied with a new micro-former. In modeling of progressive dies, multi-stage forming sequence has been analyzed with finite element analysis by LS-DYNA3D. The analysis proposes the sequential die and part shapes with the corresponding punch force and dimensional accuracy. The analysis also considers the effect of elastic dies on the dimensional accuracy of the formed parts. The analysis result demonstrates that the elastic analysis in the milli-forming process is indispensable fur accurate forming analysis. The analysis procedure in the paper will provide good information in design of a new micro-former and milli-component.

• 대한기계학회논문집A
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• 제26권7호
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• pp.1340-1347
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• 2002

Finite element simulations are being widely used to increase the efficiency and effectiveness of design of bulk metal forming processes. In such simulations, proper consideration of friction condition is crucial in obtaining reliable results. For this purpose, tip test based on backward extrusion was proposed recently. In this lest, a cylindrical billet is positioned in a shallow groove of a counter punch for centering purpose and formation of a radial tip is induced on the extruded end of the workpiece. In this study, the effect of centering groove on tip test was investigated. The quantitative ratio of the shear friction factors between the punch and die was numerically determined depending on the shape of centering groove. Also, surface expansion and pressure distribution along the punch and die were considered in order to better understand the reason that friction condition at the punch compared to the one of die was more severe.

• 소성∙가공
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• 제13권5호
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• pp.429-434
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• 2004

Manufacturing process for milli components has recently gained researcher's focus with the increasing tendency toward highly integrated and micro-scaled parts for electronic devices. The milli-components need more precise manufacturing process than the conventional manufacturing process since the parts require higher dimensional accuracy than the conventional ones. In order to enhance the forming accuracy and productivity, various forming procedures proposed and studied by many researchers. In this paper, forming analysis of milli-components has been studied with a new micro-former. In modeling of progressive dies, multi-stage forming sequence has been analyzed with finite element analysis by LS-DYNA3D. The analysis proposes the sequential die and part shapes with the corresponding punch force and dimensional accuracy. The analysis also considers the effect of elastic dies on the dimensional accuracy of the formed parts. The analysis result demonstrates that the elastic analysis in the milli-forming process is indispensable for accurate forming analysis. The analysis procedure in the paper will provide good information in design of a new micro-former and milli-component

• 대한치과교정학회지
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• 제29권4호
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• pp.457-466
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• 1999

하악 후퇴술 후의 골격성 재발과 치열 변화는 악간고정(intermaxillary fixation, IMF)제거 후 뿐만 아니라 악간고정기간 중에도 일어난다고 보고되고 있다. 악간고정기간 중에 일어나는 골격성 재발에 따른 골편간 견고한 융합의 방해, 보상성 치아이동, 전치부 개방교합 등과 같은 여러 가지 부작용은 술후 교정치료에 많은 영향을 미칠 수 있으므로 임상적으로 중요한 의미를 갖는다. 본 연구는 악간고정기간 중에 일어나는 골격성 재발과 치열의 변화를 알아보고자 시행하였으며, 하악전돌증의 치료를 위해서 양측성 하악지 시상분할골절단술(bilateral sagittal split ramus osteotomy, BSSRO)과 강선고정 (wire fixation), 악간고정을 시행한 28명을 대상으로 하였다. 본 연구에서는 측모 두부 방사선 사진을 통하여 수술에 의한 골편들의 이동량과 방향, 악간고정기간 중의 골격성 재발과 치열 변화의 양과 방향을 측정하였다. 또한 수술에 의한 골편들의 이동과 골격성 재발과의 상관관계, 골격성 재발과 치열 변화간의 상관관계를 평가하였다. 본 연구를 통하여 다음과 같은 결론을 얻었다. 1. 수술에 의한 골편의 이동방향은 원심골편은 후상방으로, 근심골편은 시계방향으로 회전하였다. 2. 악간고정기간 중에 원심골편의 전방부는 후방 변위, 후방부는 상방 변위하였으며 근심골편은 상방 변위와 함께 근심골편의 gonion(p-Go)부위는 전방 변위를 하였다. 악간고정기간중에 근심골편의 gonion(p-Go)의 전방 변위는 수술에 의한 근심골편의 gonion (p-Go)의 후방으로의 이동량과 유의한 상관관계를 보였다. 즉, 수술에 의한 근심골편의 gonion(p-Go)의 후방으로의 이동이 많을수록 악간고정기간 중의 근심골편의 gonion(p-Go)의 전방 변위는 증가하였다. 3. 악간고정기간 중에 수평피개, 수직피개는 변화가 없었다. 상악 전치부는 후방경사(retroclination), 하악 전치부는 후방경사, 정출이 일어났으며, 이러한 보상성 치아이동은 악간고정기간 중의 근심골편의 gonion(p-Go)의 상방 변위와 유의한 상관관계를 보였다. 즉, 악간고정기간 중의 근심골편의 gonion(p-Go)의 상방 변위가 클수록 보상성 치아 이동량도 증가하였다.