• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2003.04a
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• pp.73-77
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• 2003

The backlight unit(BLU) is used as a light source of TFT liquid-crystalline-display (TFT-LCD) module. In this backlight unit, one of important components is the light guide, which is usually made of transparent polymers. Currently the screen-printing method is mainly used for the light guide as a manufacturing process. However, it has limitation to the flexibility of three-dimensional optical design. In the present paper a new alternative manufacturing method for the light guide with low-cost is proposed. This manufacturing method is named as direct surface forming (DSF), which is very similar to the well-known hot embossing except for partial contact between mold and substrate. The results of this new manufacturing method are presented in terms of processing condition, dimensional accuracy, productivity, etc.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2005.06a
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• pp.216-219
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• 2005

In recent, LCD becomes one of the main display devices and expected to have quite good market share during the next couple of years. The demand for low cost and high performance, however, is becoming severe as the competition among other display devices like PDP, OLED increases. To satisfy this demand from market, we need to optimize the parts or modules of the LCD, reduce the number of the assemble and enhance the process for the high brightness and uniformity of the LCD. The LCD consists mainly of LCD panel and Backlight unit(BLU). BLU, which takes big portion of the cost for LCD, consists of light source, light guide panel and many kinds of functional film. Recently light guide panel or film for BLU has micro patterns on its surface and consequently to reduce the number of parts and enhace the brightness and its uniformity. In this study, some methodologies for the fabrication of the master/stamper and molding the light quide panel are introduced for 50um pitch of prizm patterned substrate. Mechanical machining process is adapted and optimized to fabricate micro patterned stamper using the micro cutting tool. Injection molding technology is also developed to obtain uniformly replicated micro patterned products.

• Journal of the Institute of Convergence Signal Processing
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• v.11 no.4
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• pp.326-331
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• 2010

This paper has proposed and experimentally demonstrated a new BLU using an LED and an acryl, which is specially focused on the implementation about the guiding effect of an acryl luminous by the LED. While the conventional BLU using a fluorescent lamp is generally and widely used, it shows big power consumption with a short life even more too thick to hold on the wall. To solve such demerits, we propose a new method for a BLU using an LED and an acryl in this paper. This BLU system has various scratches on the surface of acryl to get diffusion effect of light, and has been included an embedded board that can dynamically control the colors and the intensity of the BLU through the Internet. We have conducted computer simulations to find out the optimal scratch pattern on the surface of the acryl for the backlight system. Based on the resulted out simulation. The the optimal scratch pattern signs has been developed. The simulation result shows 2,673Lux an average for a luminous intensity test, and the other hand, experiential result shows 2,554Lux. From the experiments, it is possible for the proposed BLU system to be used for real advertisements.

• Journal of Satellite, Information and Communications
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• v.9 no.1
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• pp.70-73
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• 2014

We have designed high performance flexible prism light-guide plate (LGP) in 5 inch TFT-LCD for mobile applications. We adopted novel material such as methacrylate and butyl acrylate mixture, as it called KURARITY. It has good flexibility by addition of butyl acrylate. And it has also good transmissivity because methacrylate is a major compound. Then, we achieved good test result to embody high brightness and flexible BLU in case of LGP of base and upper surface with 5 inch, thickness 1.5mm adding prism construct, it is superior brightness improvement than previous flexible LGP. It shows significant improvement than previous printing form about some 5% and in this course to flexible embody actual material it succeeded prism LGP production by 5 inch injection form process.

• Journal of the Institute of Electronics Engineers of Korea SP
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• v.46 no.4
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• pp.42-49
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• 2009

This paper proposes a driving current control method for a back light unit (BLU), consisting of red, green, and blue (RGB) light-emitting diodes (LEDs), whereby an RGB optical sensor is used to check the output color stimulus variation to enable a time-stable color stimulus for light emission by the RGB LED BLU. First, to obtain the present color stimulus information of the RGB LED BLU, an RGB to XYZ transform matrix is derived to enable CIEXYZ values to be calculated for the RGB LED BLU from the output values of an RGB optical sensor. The elements of the RGB to XYZ transform matrix are polynomial coefficients resulting from a polynomial regression. Next, to obtain the proper duty control values for the current supplied to the RGB LEDs, an XYZ to Duty transform matrix is derived to calculate the duty control values for the RGB LEDs from the target CIEXYZ values. The data used to derive the XYZ to Duty transform matrix are the CIEXYZ values for the RGB LED BLU estimated from the output values of the RGB optical sensor and corresponding duty control values applied to the RGB LEDs for the present, first preceding, and second preceding sequential check points. With every fixed-interval check of the color stimulus of the RGB LED BLU, the XYZ to Duty transform matrix changes adaptively according to the present lighting condition of the RGB LED BLU, thereby allowing the RGB LED BLU to emit the target color stimulus in a time-stable format regardless of changes in the lighting condition of the RGB LEDs.

• Proceedings of the KIEE Conference
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• 2007.07a
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• pp.1568-1569
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• 2007

TFT-LCD used in display area is not a light-emissive device itself but TFT-LCD can overcome through the employ of the backlight unit (BLU). BLU is very important device in TFT-LCD system. However, the old-fashion BLU of CCFL type is crucible to the health due to the contained material, mercury (Hg). Moreover, strong temperature dependency of lamp employed with Hg becomes the other disadvantage in practical usage. To solve these problems, Hg-Free lamp with strong thermal resistance property is required to displace the Hg lamp. We studied optical and electrical properties of Xe-Ne-He mixed gas that is dependent on change of mixed ratio and pressure. In our results, the designed lamp without the phosphorescent material has the lowest firing voltage at xe 50%(Ne:He=9:1).

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2005.06a
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• pp.220-224
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• 2005

The technology trend of Flat Panel Display (FPD) equipments have been demanded that there are compact and multi-function. Therefore, nano/micro scale patterned on polymeric materials of Back Light Unit (BLU) in Liquid Crystal Display (LCD) that has been investigated. This paper describes a series of Horizontal Type Micro Tensile Tester that were carried out to investigate the load strain distance performance of typical polymeric material sheets. The polymeric materials film that micro size shaped specimens for tensile test are used by Cold-Isostatic-Press (CIP). Test equipment is Horizontal type Micro Tensile Tester that is presented to measure the micro scale mechanical property of thin film for FPD. This paper presents which easy testing tools measure for micro patterned on polyethylene (PET) specimens.

• Journal of the Korean Graphic Arts Communication Society
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• v.29 no.3
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• pp.105-124
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• 2011

TFT-LCD consists of LCD panel on the top, circuit unit on the side and BLU on the bottom. The recent development issues of BLU-dependent TFT-LCD have been power consumption minimization, slimmerization and size maximization. As a result of this trend, LED is adopted as BLU instead of CCFL to increase brightness and to reduce thickness. In liquid crystal displays, the light efficiency is below 10% due to the loss of light in the path from a light source to an LCD panel and presence of absorptive polarizer. This low efficiency results in low brightness and high power consumption. One way to circumvent this situation is to use a reflective polarizer between backlight units and LCD panels. Since a nano-wire grid polarizer has been known as a reflective polarizer, an idea was proposed that it can be used for the enhancement of the brightness of LCD. The use of reflective polarizing film is increasing as edge type LED TV and 3D TV markets are growing. This study has been carried out to fabrication of the nano-wire grid polarizer(NWGP) and investigated the brightness enhancement of LCD through polarization recycling by placing a NWGP between an c and a backlight unit. NWGPs with a pitch of 200nm were fabricated using laser interference lithography and aluminum sputtering and wet etching. And The NWGP fabrication process was using by the UV imprinting and was applied to plastic PET film. In this case, the brightness of an LCD with NWGPs was 1.21 times higher than that without NWGPs due to polarization recycling.

• Journal of the Optical Society of Korea
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• v.13 no.2
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• pp.256-260
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• 2009

The optical performance of the reflective polarizer was investigated over three kinds of direct-lit backlights and/or different configurations of the optical sheets. The optical gain factor achieved by using the reflective polarizer increased as the diffuse nature of the optical sheet was enhanced, because of the more efficient polarization conversion. In addition, the gain factor decreased substantially in flat-lamp backlights compared to tubular-lamp backlights, which was ascribed to the high loss factor during the polarization recycling process due to the complex structure and large area of flat lamps. All these results suggested that reducing the loss factor of the backlight is very important for efficient polarization conversion and thus high optical gain of the reflective polarizer.

• Journal of Information Display
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• v.7 no.4
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• pp.1-4
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• 2006

The optical performances of rounded prism films were investigated using a ray tracing technique. The angular distribution of the luminous intensity was obtained as functions of the prism pitch and the curvature of rounded apex and valley of prism arrays. The gain of the on-axis luminance decreased with decreasing curvature (increasing diameter) and pitch. The existence of the curved area on the prism film decreased the recycling efficiency of the prism film, i.e., the rays which would otherwise have been recycled through total internal reflections via the prism surfaces were refracted on the curved regions and redirected toward directions other than the on-axis direction. Quantitative correlation between the luminance gain and the curvature in addition to the prism pitch was obtained, which might serve as basic data for the optimization of prism films and the manufacturing processes.