• 제목/요약/키워드: axial profile

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자동차 부품에 대한 다축 진동내구 시험용 신호처리 방법 (Signal Processing for Multiaxial Vibration Fatigue Test on Vehicle Component)

  • 배철용;김찬중;이동원;이봉현;나병철
    • 한국소음진동공학회논문집
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    • 제18권3호
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    • pp.368-374
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    • 2008
  • Multi-axial simulation table(MAST) is widely used in motor companies as the multi-axial excitor for vibration fatigue of target component, which provides the vibrational condition as close as the vehicle test. However, the vibration fatigue performance of target component can be guaranteed with MAST system only in case the input profile covers the required severity of the target component on field test. In this paper, the signal processing for multi-axial vibration fatigue test on vehicle component is presented, from the data acquisition of the target component to the derivation of input profile. To compare the severity of vibration condition between field and proving ground, the energy principle of a equivalent damage is proposed and then, it is determined the optimal combination of special events on proving ground using a sequential searching optimal algorithm. To explain the vibration methodology clearly, seat and door component of vehicle are selected as a example.

가속도계를 이용한 노면형상재현 변위신호 생성 (Generation of Displacement Signal for Realizing Road Profile using the Accelerometer)

  • 김종태;김철우;김택현
    • 한국추진공학회지
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    • 제14권2호
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    • pp.39-45
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    • 2010
  • 차량이나 항공기를 개발하는데 있어서 성능과 내구성에 대한 실험은 필수 과정이지만, 이를 위해서는 많은 개발 비용과 시간이 소요되므로 그 대체 방법으로 시뮬레이터를 이용한 실험이 보편화 되고 있다. 특히 노면의 경우 시뮬레이터에 사용할 변위 데이터를 정량화하기 어렵기 때문에 가속도계를 이용하여 노면 데이터를 습득하는 것이 일반적이다. 본 연구에서는 가속도계를 이용하여 습득한 가속도 신호를 변위 신호로 변환하기 위한 소프트웨어를 개발하여 시뮬레이터에 사용되는 변위신호를 생성하였고 이를 토대로 4축 시뮬레이터를 이용한 실험을 통하여 그 타당성을 검증하였다.

SmartCrown Roll Profile 형상에 따른 Work Roll과 Back-up Roll 접촉경계면의 응력해석 (Stress Analysis at the Contact Boundary between the Work Roll and the Back-up Roll for a SmartCrown Roll Profile Shape)

  • 송승호;김상록;김기원
    • 소성∙가공
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    • 제24권3호
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    • pp.212-217
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    • 2015
  • SmartCrown is a system to control the plate crown by shifting the sine-shaped work rolls in the axial direction. The control range of the plate crown depends on a depth of sine-shaped roll profile because the roll radius varies continuously along the axial direction. When the roll profile is changed to improve the control range, the contact stress between the work roll and the back-up roll also changes. In the current study, the contact stress for various profiles and rolling conditions were analyzed using the finite element method and compared with results from Hertzian contact theory. A submodel method is used to increase the accuracy of the finite element analysis. The analysis results showed that the maximum increase in the contact stress was only 53MPa, so it is anticipated that no back-up roll spalling will occur.

Structural behavior of partially encased composite columns under axial loads

  • Pereira, Margot F.;De Nardin, Silvana;El Debs, Ana L.H.C.
    • Steel and Composite Structures
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    • 제20권6호
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    • pp.1305-1322
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    • 2016
  • This paper presents the results of experimental and numerical model analyses on partially encased composite columns under concentric loads. The main objective of this study is to evaluate the influence of replacing the conventional longitudinal and transverse steel bars by welded wire mesh on the structural behavior of these members under concentric loads. To achieve these goals experimental tests on four specimens of partially encased composite columns submitted to axial loading were performed and the results were promising in terms of replacing the traditional reinforcement by steel meshes. In addition, a numerical FE model was developed using the software DIANA$^{(R)}$ with FX+. The experimental results were used to validate the numerical model. Satisfactory agreement between experimental and numerical results was observed in both capacity and deformability of the composite columns. Despite of the simplifying assumptions of perfect bond between steel and concrete, the numerical model adequately represented the columns behavior. A finite element parametric study was performed and parameters including thickness of the steel profile and the concrete and steel strengths were evaluated. The parametrical study results found no significant changes in the partially encased columns behavior due to variations of the steel profile thickness or yield strength. However, significant changes in the post peak behavior were observed when using high strength concrete and these results suggest a change in the failure mode.

로드 프로파일 재현 소프트웨어 개발 (Development of Road Profile Realization Software)

  • 류신호;정상화;김우영;나윤철
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1997년도 추계학술대회 논문집
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    • pp.265-268
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    • 1997
  • In the recent day, fatigue life prediction techniques play a major role in the design of components in the ground vehicle industry. Full scale durability testing in the laboratory is an essential of any fatigue life evaluation of components or structures of the automotwe vehicle. Component testing is part~cularly important in today's highly competitive industries where the design to reduce weight and production costs must be balanced with the necessity to avoid expensive service failure. Generally, multi-axial road simulator is used to carry out the fatigue test and the vibration test. In this paper, the algorithm and software to realize the real road profile are developed. The validity of the software are verified by applying the belgian road, the city road, the highway, and the gravel road. The results of the above experiment show that the real road profiles are realized well after loth iteration.

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자동차 부품에 대한 다축 진동내구 시험방법 (Multi-axial Vibration Testing Methodology of Vehicle Component)

  • 김찬중;배철용;이동원;권성진;이봉현;나병철
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2007년도 추계학술대회논문집
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    • pp.297-302
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    • 2007
  • Vibrating test of vehicle component can be possible in lab-based simulators instead of field testing owing to the development of technology in control algorithm as well as computational process. Currently, Multi-Axial Simulation Table(MAST) is recommended as a vibrating equipment, which excites a target component for 3-directional translation and rotation motion simultaneously and hence, vibrational condition can be fully approximated to that of real road test. But, the vibration-free performance of target component is not guaranteed with MAST system, which is only simulator subjective to the operator. Rather, the reliability of multi-axial vibration test is dependent on the quality of input profile which should cover the required severity of vibrating condition on target component. In this paper, multi-axial vibration testing methodology of vehicle component is presented here, from data acquisition of vehicle accelerations to the obtaining the input profile of MAST using severe data at proving ground. To compare the severity of vibration condition, between real road test and proving ground one, energy principle of equivalent damage is proposed to calculate energy matrices of acceleration data and then, it is determined the optimal combination of special events on proving ground which is equivalent to real road test at the aspects of vibration fatigue using sequential searching optimal algorithm. To explain the vibration methodology clearly, seat and door component of vehicle are selected as a example.

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복열테이퍼 롤러베어링 지지특성에 따른 오버헝 회전축 시스템의 동적 거동 예측 및 접촉부 압력 해석 (Prediction of the Dynamic behavior and Contact Pressure of Overhung Rotor Systems According to the Support Characteristics of Double-row Tapered Roller Bearings)

  • 김태우;서준호;김민수;유용훈
    • Tribology and Lubricants
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    • 제39권4호
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    • pp.154-166
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    • 2023
  • This study establishes a numerical analysis model of the finite element overhung rotor supported by a DTRB and describes the stiffness properties of the DTRB. The vibration characteristics and contact pressure of the RBR system are predicted according to the DTRB support characteristics such as the initial axial compression and roller profile. The stiffness of the DTRB significantly varies depending on the initial axial compression and external load owing to the occurrence of rollers under the no-load condition and increase in the Hertz contact force. The increase in the initial axial compression increases the rigidity of the DTRB, thereby reducing the displacement of the RBR system and simultaneously increasing the natural frequency. However, above a certain initial axial compression, the effect becomes insignificant, and an excessive increase in the initial axial compression increases the contact pressure. The roller crowning radius, which gives a curvature in the longitudinal direction of the roller, decreases the displacement of the RBR system and increases the natural frequency as the value increases. However, an increase in the crowning radius increases the edge stress, causing a negative effect in terms of the contact pressure. These results show that the DTRB support characteristics required for reducing the vibration and contact pressure of the RBR system supported by the DTRB can be designed.

가진 펌프에 연결된 곡관 출구의 직관에서 난류진동유동의 속도분포와 전단응력분포 (Velocity Profile and Wall Shear Stress Distributions of Developing Turbulent Oscillatory Flows in an Oscillator Connected to Straight Duct Located in Exit Region of a Curved Duct)

  • 손현철;이행남;박길문
    • 대한기계학회논문집B
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    • 제26권10호
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    • pp.1378-1386
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    • 2002
  • In the present study, velocity profile and wall shear stress distributions of developing turbulent oscillatory flows in an oscillator connected to straight duct located in exit region of a curved duct was investigated experimentally. The experimental study for air flows was conducted to measure axial velocity profiles, shear stress distributions by using the Laser Doppler Velocimetry(LDV) system with the data acquisition and processing system of Rotating Machinery Resolver(R.M.R) and PHASE software. The results obtained from experimental studies are summarized as follows. The critical Reynolds number for a change from transitional oscillatory flow to turbulent flow was about 7500, in the 60region of dimensionless axial position which was considered as a fully developed flow region. The turbulent oscillatory flow, velocity profiles of the inflow period in the entrance region were gradually developed, but those of the outflow period were not changed nearly. Velocity profiles of inflow and outflow were shown as a symmetric form in a fully developed flow region. The wall shear stress distributions of turbulent oscillatory flow increase rapidly as the flow proceeds to downstream and flow was in good agreement with the theoretically.

Buckling analysis of noncontinuous linear and quadratic axially graded Euler beam subjected to axial span-load in the presence of shear layer

  • Heydari, Abbas
    • Advances in Computational Design
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    • 제5권4호
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    • pp.397-416
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    • 2020
  • Functionally graded material (FGM) illustrates a novel class of composites that consists of a graded pattern of material composition. FGM is engineered to have a continuously varying spatial composition profile. Current work focused on buckling analysis of beam made of stepwise linear and quadratic graded material in axial direction subjected to axial span-load with piecewise function and rested on shear layer based on classical beam theory. The various boundary and natural conditions including simply supported (S-S), pinned - clamped (P-C), axial hinge - pinned (AH-P), axial hinge - clamped (AH-C), pinned - shear hinge (P-SHH), pinned - shear force released (P-SHR), axial hinge - shear force released (AH-SHR) and axial hinge - shear hinge (AH-SHH) are considered. To the best of the author's knowledge, buckling behavior of this kind of Euler-Bernoulli beams has not been studied yet. The equilibrium differential equation is derived by minimizing total potential energy via variational calculus and solved analytically. The boundary conditions, natural conditions and deformation continuity at concentrated load insertion point are expressed in matrix form and nontrivial solution is employed to calculate first buckling loads and corresponding mode shapes. By increasing truncation order, the relative error reduction and convergence of solution are observed. Fast convergence and good compatibility with various conditions are advantages of the proposed method. A MATLAB code is provided in appendix to employ the numerical procedure based on proposed method.