• Title/Summary/Keyword: axial load effect

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A Study on Structural Simulation for Development of High Strength and Lightweight 48V MHEV Battery Housing (고강도 경량 48V MHEV 배터리 하우징 개발을 위한 구조시뮬레이션에 관한 연구)

  • Yong-Dae Kim;Jeong-Won Lee;Eui-Chul Jeong;Sung-Hee Lee
    • Design & Manufacturing
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    • v.17 no.1
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    • pp.48-55
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    • 2023
  • In this study, on the structure simulation for manufacturing a high strength/light weight 48V battery housing for a mild hybrid vehicle was conducted. Compression analysis was performed in accordance with the international safety standards(ECE R100) for existing battery housings. The effect of plastic materials on compressive strength was analyzed. Three models of truss, honeycomb and grid rib for the battery housing were designed and the strength characteristics of the proposed models were analyzed through nonlinear buckling analysis. The effects of the previous existing rib, double-sided grid rib, double-sided honeycomb rib and double-sided grid rib with a subtractive draft for the upper cover on the compressive strength in each axial direction were examined. It was confirmed that the truss rib reinforcement of the battery housing was very effective compared to the existing model and it was also confirmed that the rib of the upper cover had no significant effect. In the results of individual 3-axis compression analysis, the compression load in the lateral long axis direction was the least and this result was found to be very important to achieve the overall goal in designing the battery housing. To reduce the weight of the presented battery housing model, the cell molding method was applied. It was confirmed that it was very effective in reducing injection pressure, clamping force and weight.

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Reinforcement Effect of Steel-Concrete Composite Group Piles by Numerical Analysis (수치해석을 이용한 강관합성 무리말뚝의 보강효과 분석)

  • Chung, Moon-Kyung;Lee, Si-Hoon;Lee, Ju-Hyung;Kwak, Ki-Seok;Kim, Sung-Ryul
    • Journal of the Korean Geotechnical Society
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    • v.26 no.11
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    • pp.29-38
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    • 2010
  • The steel pipe of steel-concrete composite piles increases the pile strength and induces the ductile failure by constraining the deformation of the hiller concrete. In this research, the load-movement relations and the reinforcement effect by the outer steel pipe in the steel-concrete composite pile were analyzed by performing three-dimensional numerical analyses, which can simulate the yielding behavior of pile material and the elasto-plastic behavior of soils. The parameters analyzed in the study include three pile materials of steel, concrete and composite, pile diameter, pile distance and loading direction. The results showed that the axial capacity of the composite pile was about 90% larger than that of the steel pipe pile while similar to that of the concrete pile. At the allowable movement criteria, the horizontal capacity of the composite pile was about 50% lager than that of the steel pile and about 22% larger than that of the concrete pile.

Application and its Reinforcing Effect of Soil Nailed-drilled Shafts (쏘일 네일(soil nail)로 보강된 현장타설말뚝의 적용성 및 보강효과 분석)

  • 김병철;이대수;김대홍;정상섬;김대학
    • Journal of the Korean Geotechnical Society
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    • v.20 no.5
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    • pp.87-98
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    • 2004
  • In this study reinforcing effect of soil nailed-drilled shafts subjected to axial and lateral loads was evaluated. Special attention was given to the reinforcing effects of soil nails placed from the drilled shafts to surrounding weathered- and soft-rocks based on model tests, numerical analyses and field tests. The model tests and numerical analyses are conducted to analyze the reinforcing effect of various conditions of number, inclination, position and length. The results of 1/40 scale model tests and numerical analyses show that as the number of reinforcing level increases, the incremental effect of reinforcement tends to increase, whereas the reinforcing effect on relative position is negligible. In addition there is a reinforcing effect as the inclination angle increase up to 30 degrees. Based on the results of tensile load tests, soil nailed-drilled shaft has a considerably smaller settlement to reach the ultimate level compared with the result of un-reinforced drilled shafts. For compression tests, there is a reinforcing effect of about 200% measured.

Optimization of Reinforcement Effect of Large-diameter Drilled Deep Foundation (보강형 현장타설말뚝의 최적보강효과 분석)

  • 남대승;김수일;이준환;윤경식
    • Journal of the Korean Geotechnical Society
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    • v.19 no.2
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    • pp.207-216
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    • 2003
  • Drilled deep foundations of large diameter are often used for foundations of transmission towers. As tower structures become larger in modern society, there is a need of more efficient and economical design of large-diameter drilled deep foundations. Reinforced drilled deep foundations are popular in Japan for the foundation of tower structures. Stiffeners attached to the shaft of the foundation are used to increase the shaft resistance. This study aims at analyzing the effect of reinforcement with large-diameter drilled deep foundations based on numerical analysis of the representative soil and rock conditions in Korea. The numerical analyses are conducted to analyze the reinforcement effect of various stiffener conditions of number, inclination, location and length. Regarding to number of stiffeners, the effect of reinforcement for weathered and soft rocks increases proportionally as the number of stiffeners increases. For weathered soil, however, the effect of reinforcement increases at a lower rate. The effect of stiffener location is nearly negligible for axially loading cases, while it is significant for laterally loading cases. For the laterally loading cases, upper locations of stiffener give greater reinforcement effect than that of lower location. For stiffener inclinations of axial loading cases, a stiffener inclination equal to 60$^{\circ}$ gives the greatest reinforcement effect.

Long-Term Behavior of Square CFT Columns under Concentric Load (중심축 하중을 받는 각형 CFT 기둥의 장기거동에 관한 연구)

  • Kwon Seung-Hee;Kim Tae-Hwan;Lee Tae-Gyu;Kim Yun-Yong
    • Journal of the Korea Concrete Institute
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    • v.17 no.2 s.86
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    • pp.281-290
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    • 2005
  • This paper presents experimental and analytical studies on long-term behavior of square CFT columns under central axial loading. Two loading cases are considered; (1) the load applied only at the inner concrete of the column and (2) the load applied simultaneously on both the concrete and the steel tube. Four specimens of square CFT columns were tested under the two loading cases, and basic creep test for two concrete specimens was performed to find out the creep properties of the inner concrete. Three-dimensional finite element analysis models were established and verified with the experimental results. The verification shows that the prediction for the long-term behavior of actual square CFT columns is possible from the three dimensional finite element modeling considering the bond behavior between steel tube and inner concrete. Also, experimental results and numerical calculations revealed that the bond stress Induced by the confinement pressure as well as the slip between inner concrete and steel tube were increased with time In the first loading case. However, the confinement by the loading Plate was decreased with time while increasing confinement effect by the steel tube was observed over time. In contrast no confinement effects occur in the second loading case.

Calculation of Bearing Capacity of Tapered Drilled Shafts in Cohesionless Soils Using Shape Factor (형상계수를 이용한 사질토 지반에 타설된 테이퍼말뚝의 지지력 산정)

  • Paik, Kyu-Ho;Lee, Jun-Hwan
    • Journal of the Korean Geotechnical Society
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    • v.24 no.12
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    • pp.13-22
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    • 2008
  • Fourteen calibration ehamber tests were performed using one cylindrical and two tapered piles with different taper angles to investigate the changes of the bearing capacity of tapered piles with soil state and taper angle of piles. The results of calibration chamber tests show that the ultimate base resistance of tapered piles increases with increasing mean stress and relative density of soil. It also increases with increasing taper angle for medium sand, but with decreasing taper angle for dense sand. The ultimate shaft resistance of tapered piles increases as vertical and horizontal stresses, relative density and taper angle increase. Based on the results of model pile load tests, a new design method with shape factors for estimation of the bearing capacity of tapered piles is proposed considering the effect of soil state and taper angle on bearing capacity of tapered piles. In order to check the accuracy of predictions calculated using the new method, middle-scale field pile load tests were also conducted on cylindrical and tapered drilled shafts in clayey sand. Comparison of calculated values with measured ones shows that the new design method produces satisfactory predictions tor tapered piles.

Behavior of Wide Beam-Column Interior Joint with Slab (횡력을 받는 넓은 보-기둥 내부 접합부의 거동 평가)

  • Lee, Bum-Sik;Park, Seong-Sik;Park, Ji-Young
    • Land and Housing Review
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    • v.3 no.4
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    • pp.433-449
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    • 2012
  • An experimental investigation was conducted to study the behavior of RC wide beam-column joints with slab subjected to reversed cyclic loads under constant axial load. Six half scale interior wide beam-column assemblies representing a portion of a frame subjected to simulated seismic loading were tested, including three specimens without slab and three specimens with slab. The primary variables were the ratio of column-to-beam flexural capacity ($M_r={\Sigma}M_c/{\Sigma}M_b$ ; 0.77~2.26), ratio of the column-to-beam width (b/H ; 1.54, 1.67). Test results are shown that (1) the current design code and practice for interior joints(type 2) are apply to the wide beam-high strength concrete column. (2) the presence of a slab have an effect on the performance of the wide beam-high strength concrete column interior joints(type 2). therefore in the design of the wide beam-high strength concrete column interior joints(type 2), the width of slab effective as a T beam flange should be considered. It was show that the case of the ratio of column-to-beam flexural capacity is more than 2.0, the effective width of slab are 2 times of an effective depth of wide beam, however if the ratio of column-to-beam flexural capacity is 1.4~2.0, the effective width of slab are not able to be considered.

Effects of implant alignment and load direction on mandibular bone and implant: finite element analysis (임플란트 배열과 하중 방향이 임플란트와 치조골에 미치는 유한요소 응력분석)

  • Chung, Hyunju;Park, Chan;Yun, Kwi-Dug;Lim, Hyun-Pil;Park, Sang-Won;Yang, Hongso
    • Journal of Dental Rehabilitation and Applied Science
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    • v.36 no.3
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    • pp.176-182
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    • 2020
  • Purpose: To evaluate the effects of load direction, number of implants, and alignment of implant position on stress distribution in implant, prosthesis, and bone tissue. Materials and Methods: Four 3D models were made to simulate posterior mandible bone block: two implants and 3-unit fixed dental prosthesis (FDP) with a pontic in the center (model M1), two implants and 3-unit FDP with a cantilever pontic at one end (model M2), FDP supported by three implants with straight line placement (model M3) and FDP supported by three implants with staggered implant configuration (model M4). The applied force was 120 N axially or 120 N obliquely. Results: Peak von Mises stresses caused by oblique occlusal force were 3.4 to 5.1 times higher in the implant and 3.5 to 8.3 times higher in the alveolar bone than those stresses caused by axial occlusal force. In model M2, the connector area of the distal cantilever in the prosthesis generated the highest von Mises stresses among all models. With the design of a large number of implants, low stresses were generated. When three implants were placed, there were no significant differences in the magnitude of stress between staggered arrangement and straight arrangement. Conclusion: The effect of staggering alignment on implant stress was negligible. However, the number of implants had a significant effect on stress magnitude.

Side Shear Resistance of Drilled Shafts in Weathered Rock (풍화된 암반에 근입된 현장타설말뚝의 주면지지력)

  • Kwon, Oh Sung;Kim, Myoung Mo
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.28 no.4C
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    • pp.205-212
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    • 2008
  • In this research, the effect of rock mass weathering on the side shear resistance of drilled shaft socketed into igneous-metamorphic rock was investigated. For that, 23 cast-in-place concrete piles with diameters varying from 400mm to 1,500mm were constructed at four different sites, and the static axial load tests were performed to examine the resistant behavior of the piles. A comprehensive field/laboratory testing program at the field test site was also performed to describe the in situ rock mass conditions quantitatively. The side shear resistance of rock socketed piles was found to have no intimate correlation with the compressive strength of the intact rock. However, the global rock mass strength, which was calculated by the Hoek and Brown criteria, was found to closely correlate to the side shear resistance. The ground investigation data regarding the rock mass conditions (e.g. $E_m$, $E_{ur}$, $p_{lm}$, RMR, RQD, j) were also found to be highly correlated with the side shear resistance, showing the coefficients of correlation greater than 0.75 in most cases. Additionally, the applicability of existing methods for the side shear resistance of weathered granite-gneiss was verified by comparison with the field test data. The existing methods which consider the effect of rock mass condition were modified and/or extended for weathered rock mass where mass factor j is lower than 0.15, and RQD is below 50%.

Optimal flammability and thermal buckling resistance of eco-friendly abaca fiber/ polypropylene/egg shell powder/halloysite nanotubes composites

  • Saeed Kamarian;Reza Barbaz-Isfahani;Thanh Mai Nguyen Tran;Jung-Il Song
    • Advances in nano research
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    • v.16 no.2
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    • pp.127-140
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    • 2024
  • Upon direct/indirect exposure to flame or heat, composite structures may burn or thermally buckle. This issue becomes more important in the natural fiber-based composite structures with higher flammability and lower mechanical properties. The main goal of the present study was to obtain an optimal eco-friendly composite system with low flammability and high thermal buckling resistance. The studied composite consisted of polypropylene (PP) and short abaca fiber (AF) with eggshell powder (ESP) and halloysite clay nanotubes (HNTs) additives. An optimal base composite, consisting of 30 wt.% AF and 70 wt.% PP, abbreviated as OAP, was initially introduced based on burning rate (BR) and the Young's modulus determined by horizontal burning test (HBT) and tensile test, respectively. The effects of adding ESP to the base composite were then investigated with the same experimental tests. The results indicated that though the BR significantly decreased with the increase of ESP content up to 6 wt.%, it had a very destructive influence on the stiffness of the composite. To compensate for the damaging effect of ESP, small amount of HNT was used. The performance of OAP composite with 6 wt.% ESP and 3 wt.% HNT (OAPEH) was explored by conducting HBT, cone calorimeter test (CCT) and tensile test. The experimental results indicated a 9~23 % reduction in almost all flammability parameters such as heat release rate (HRR), total heat released (THR), maximum average rate of heat emission (MARHE), total smoke released (TSR), total smoke production (TSP), and mass loss (ML) during combustion. Furthermore, the combination of 6 wt.% ESP and 3 wt.% HNT reduced the stiffness of OAP to an insignificant amount by maximum 3%. Moreover, the char residue analysis revealed the distinct differences in the formation of char between AF/PP and AF/PP/ESP/HNT composites. Afterward, dilatometry test was carried out to examine the coefficient of thermal expansion (CTE) of OAP and OAPEH samples. The obtained results showed that the CTE of OAPEH composite was about 18% less than that of OAP. Finally, a theoretical model was used based on first-order shear deformation theory (FSDT) to predict the critical bucking temperatures of the OAP and OAPEH composite plates. It was shown that in the absence of mechanical load, the critical buckling temperatures of OAPEH composite plates were higher than those of OAP composites, such that the difference between the buckling temperatures increased with the increase of thickness. On the contrary, the positive effect of CTE reduction on the buckling temperature decreased by raising the axial compressive mechanical load on the composite plates which can be assigned to the reduction of stiffness after the incorporation of ESP. The results of present study generally stated that a suitable combination of AF, PP, ESP, and HNT can result in a relatively optimal and environmentally friendly composite with proper flame and thermal buckling resistance with no significant decline in the stiffness.