• Title/Summary/Keyword: automobile industry

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Automated Visual Inspection System of Junction Box using Color Inspection and Template Matching (색상 검사와 템플릿 매칭을 이용한 정션 박스 자동 시각 검사 시스템)

  • Park, Byung-Joon;Hahn, Kwang-Soo;Lee, Ho-Jun
    • Journal of Korea Multimedia Society
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    • v.13 no.3
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    • pp.392-399
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    • 2010
  • The Automobile has developed and changed through the years from the invention and increased human-being's scope of activity. Junction Box, one of the part of automobile, is inspected by human eyes which caused mistakes and slow progress. To achieve the speed and accuracy the system was compensated by vision system which is inspecting automatically. This paper is automatic inspection of fuse and relay which is inserted in the junction box by checking the color and pattern of the cover. After checking the performance of the system by using the junction box, the result was 100 percent perception and open the possibility to inspect junction box fast and easy and accurate if it is applied to the industry.

Evaluation of Thermal Comfort and Cooldown Performance inside Automotive Cabin according to Air-conditioning Vent Location (인체모델을 고려한 자동차 실내의 에어컨 토출구 위치 변화에 따른 냉방성능 및 온열쾌적성 평가)

  • Seo, Jin-Won;Park, Jae-Hong;Choi, Yun-Ho
    • Transactions of the Korean Society of Automotive Engineers
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    • v.20 no.5
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    • pp.120-129
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    • 2012
  • As the recent advancement of automobile industry, there has been a great interest in the thermal comfort of the passengers inside the cabin of an automobile. Thermal comfort is affected by temperature, velocities, and mean radiation temperature of air, thermal resistance of clothes and physical active level of human. The present study performed computational analysis to select the location of air-conditioning vent that improves thermal comfort inside the cabin. In order to do this, we considered various air vent positions, and thermal flow analysis of each case is performed using CFD for the cabin with four passengers. The thermal comfort is evaluated using the computational results and the optimum location of air vent is suggested.

Effects of Electrode Shape on Electrode Life of Resistance Spot Welding of Mg Alloy (Mg 합금 저항 점 용접의 연속 타점 수명에 미치는 전극 형상의 영향)

  • Choi, Dongsoon;Kang, Moonjin;Ryu, Jaewook;Kim, Dongcheol
    • Transactions of the Korean Society of Automotive Engineers
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    • v.22 no.4
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    • pp.30-35
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    • 2014
  • According to weight lightning trend of automobile body, necessity of resistance spot welding (RSW) of Mg alloy on automobile industry is increasing rapidly because of the highest specific strength among commercial metals. Mg alloy has low electric resistance and high thermal conductivity like as Al alloy, so that needs applying high current in short time when welding. Thick oxide film of Mg alloy pollutes the electrodes and makes partial current carrying paths when on welding. Partial current carrying paths signify excessive concentration of current. There can initiate expulsion easily and reduces electrode life rapidly. Generating partial current carrying paths and expulsions are influenced by shapes of electrode. Therefore, electrode life also influenced by shape. In this study, we perform life test of RSW electrode of radius type. Measure tensile shear load and nugget size every spot alternately. As a result, radius type electrode can extend life over twice as dome type electrode.

Simulation Study on the Design of Air Brake Valve for Automobile Applications (공기식 브레이크 밸브의 요소설계)

  • Lee, Dong Woo;Jun, Min-Seung;Song, Jung Il
    • Journal of the Korean Society for Precision Engineering
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    • v.34 no.2
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    • pp.145-150
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    • 2017
  • Air brake valves are widely used in automotive braking systems and the Korean automobile industry depends on importing them. Therefore, we should develop the technical expertise for their domestic production. In this study, air brake valves were analyzed that can be used in a variety of automobiles. Computational fluid dynamics analysis, static structural analysis, and hyper-elastic analysis were carried out. Before production of an air brake valve system, the performance of different parts has to be evaluated, for instance by using finite element analysis. The structural stability of the product can be determined using static dynamics. The compression behavior of the O-ring is predictable by nonlinear hyper elastic analysis, although errors are possible due to one-way loading. This simulation study can both save time and reduce costs compared to the development of experimental prototypes.

Development of porthole Die on Aluminum Extrusion for the Automobile Control Arm (자동차용 컨트롤 암 알루미늄 열간 압출을 위한 포트홀 금형개발)

  • Joe, Young-June;Lee, Sang-Kon;Oh, Kae-Hee;Park, Sang-Woo;Lee, Woo-Sik;Jang, Gae-Won;Kim, Byung-Min
    • Journal of the Korean Society for Precision Engineering
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    • v.24 no.4 s.193
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    • pp.102-108
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    • 2007
  • The characteristic properties of aluminum, high strength stiffness to weight ratio, good formability, good corrosion resistence, and recycling potential make it the ideal candidate to replace heavier materials in the car to respond to the weight reduction demand within the automotive industry. In this paper, FE simulation was carried out to design an appropriate extrusion die for the automobile control arm. Based on the FE simulation result, a new die design has been proposed for uniform material flow in the cross section of extruded product. And then the welding pressure, extrusion load, and the tendency of mandrel deflection were estimated to verify high quality. In the extrusion experiment, it was possible to produce sound product without defects.

Recent Technological Tendency of Laser/Arc Hybrid Welding (레이저/아크 하이브리드용접기술의 최신 동향)

  • Kim, Youngsik;Kil, Sangcheol
    • Journal of Welding and Joining
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    • v.31 no.2
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    • pp.4-15
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    • 2013
  • The laser/arc hybrid welding process is a new process combining the laser beam and the arc as welding heat source. The laser beam and arc influence and assist one another. By application of hybrid welding, synergistic effects are achievable, and disadvantage of the respective processes can be compensated. The laser-arc hybrid welding process has good potential to extend the field of applications of laser technology, and provide significant improvements in weld quality and process efficiency in manufacturing applications. This review analyses the recent advances in the fundamental understanding of hybrid welding processes using the works of the data base of Web of Science (SCI-Expanded) since the 2000 year. The research activity on the hybrid welding has been become more actively since 2006, especially in China, presenting the most research papers in the world. Since the hybrid welding process was adopted in manufacturing of the automobile in Europe in the early of 2000's, its adopting is widely expanded in the field of manufacturing of automobile, ship building, steel construction and the other various industry. The hybrid welding process is expected to advance toward higher productivity, higher precision, higher reliability through the mixing of high power and flexible fiber laser or disk laser and digitalized pulsed arc source.

Research of Shrinkage Phenomenon on Metal Insert Injection Molded Parts (금속인서트 사출성형품의 수축현상에 관한 연구)

  • Jeong, Y.D.;Kim, Y.S.;Kim, I.K.;Jung, H.C.
    • Journal of Power System Engineering
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    • v.2 no.1
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    • pp.80-85
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    • 1998
  • Engineering plastics have been magnified its usability due to its outstanding mechanic al, electrical and chemical properties, for example, in the area of computer, electricity, electronics, automobile, camera industry. In recent, automobile speedometer system is changing from manual operation to motor operation. All plastic gears inserted by metal shaft are used In motor operated speedometer system. Therefore, in this research, experimental investigation of the shrinkage phenomenon was executed according to various inserted depth and injection conditions. In experiments, the inserted depth was controlled as 30% and 90% of the total thickness of the plastic gear. The main parameters of injection process were selected as injection pressure, holding pressure, melt temperature, injection rate. As main results, free shrinkage rate of the test part is increased about 4 times to restricted shrinkage rate and shrinkage phenomenon against all injection conditions have a trivial effect on the test parts as conventional parts.

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Designing a Modular Safety Certification System for Convergence Products - Focusing on Autonomous Driving Cars - (융복합제품을 위한 모듈방식의 안전인증체계 설계 -자율주행 자동차를 중심으로-)

  • Shin, Wan-Seon;Kim, Ji-Won
    • Journal of Korean Society for Quality Management
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    • v.46 no.4
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    • pp.1001-1014
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    • 2018
  • Purpose: Autonomous driving cars, which are often represent the new convergence product, have been researched since the early years of 1900 but their safety assurance policies are yet to be implemented for real world practices. The primary purpose of this paper is to propose a modular concept based on which a safety assurance system can be designed and implemented for operating autonomous driving cars. Methods: We combine a set of key attributes of CE mark (European Assurance standard), E-Mark (Automobile safety assurance system), and A-SPICE (Automobile software assurance standard) into a modular approach. Results: Autonomous vehicles are emphasizing software safety, but there is no integrated safety certification standard for products and software. As such, there is complexity in the product and software safety certification process during the development phase. Using the concept of module, we were able to come up with an integrated safety certification system of product and software for practical uses in the future. Conclusion: Through the modular concept, both international and domestic standards policy stakeholders are expected to consider a new structure that can help the autonomous driving industries expedite their commercialization for the technology advanced market in the era of Industry 4.0.

A Study on the Test Method of Autonomous Vehicle for Fixed Targets (고정목표에 대한 자율주행자동차 시험방법에 관한 연구)

  • Kim, Bong-Ju;Lee, Seon-Bong
    • Journal of Auto-vehicle Safety Association
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    • v.14 no.3
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    • pp.6-16
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    • 2022
  • Recent, the issue of the fourth industrial revolution triggered by technological advances has changed the automobile industry centered on internal combustion engines, and quantitative growth of the global automobile market, which has grown rapidly, has been slowing since 2015. These advances in technology are expected to develop beyond the advanced driver assistance system to autonomous driving technology. According to SAE-J3016 published by the Society of Automotive Engineers, the technology of autonomous vehicles is divided into a total of six stages according to the driver's intervention and automation level from 0 to 5. Securing safety for autonomous vehicles is important. But, research on safety evaluation theory and autonomous vehicle evaluation method based on real vehicle test is insufficient. In this study, the longitudinal distance theory equation and continuous test scenario were proposed for the test method of autonomous vehicles for fixed targets, and the real vehicle test was conducted. When comparing the theoretical values compared to the measured values, it was determined that it was reliable with a minimum error rate of 0.484% and a maximum error rate of 7.391%. Using the proposed theoretical equation, it is judged that it can be used as a safety evaluation method in an environment where real vehicle test is not possible because it can grasp the trend in the longitudinal direction in the development stage.

Prospects of Japan's Electronic Vehicle Market: An Analysis Through Toyota Motors' Hybrid Vehicle Deployment (도요타의 하이브리드 자동차 보급 사례 분석을 통한 일본 전기자동차 시장에 대한 전망)

  • Ko, Woo Li;Kim, Kyunghwan
    • Journal of East Asia Management
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    • v.5 no.1
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    • pp.75-90
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    • 2024
  • About 100 years after the start of mass production by American car maker Ford in 1913, the automobile industry has come to a major transformation in 100 years. In this transformation period, automakers are facing the biggest challenge of converting power sources, the basis of automobiles, from existing internal combustion engines to electric vehicles. Hybrid vehicles have been released in Japan since the late 1990s, and changes in automobile power sources have occurred early. In order to gain global leadership in hybrid vehicles, Japanese automakers and the Japanese government joined forces to promote the growth of the domestic hybrid vehicle market. The government has implemented a policy to substantially subsidize the high price of hybrid cars compared to internal combustion engine cars by providing purchase subsidies and tax benefits to buyers. Toyota has increased its line-up of hybrid cars around the Prius and has further strengthened communication with customers for the sale of hybrid vehicles. As a result of continuing these efforts for about 20 years, the percentage of Japan's hybrid vehicle market in 2022 reached 51% for passenger cars. Recently, each country has been setting and promoting aggressive goals for electric vehicles that require a wider range of physical and institutional infrastructure than hybrid vehicles. This study aims to assess the growth of electric vehicles by looking at the trend of hybrid vehicles and how they've been distributed in the Japanese market.