• Title/Summary/Keyword: automation equipment

Search Result 511, Processing Time 0.028 seconds

A Study on Failure Diagnosis System for a Hydraulic Pump in Injection Molding Machinery Using Vibration Analysis (진동 분석을 이용한 사출성형기 유압펌프 결함 진단 시스템에 관한 연구)

  • Kim, Taehyun;Jeon, Yongho;Lee, Moon Gu
    • Journal of the Korean Society of Manufacturing Technology Engineers
    • /
    • v.22 no.3
    • /
    • pp.343-348
    • /
    • 2013
  • In line with the advances in factory automation, various pieces of equipment are now operated in batch processes controlled by computers. However, many kinds of faults can occur in complicated and large systems, which can result in low productivity and economic loss. The reliability and safety of systems have been studied because of the difficulty of determining the severity and location of faults. Therefore, it is necessary to detect and diagnose such faults in order to guarantee the reliability and safety of the equipment. In this paper, a diagnosis method for the ball bearings of a hydraulic pump is applied using a vibration signal for the maintenance of injection molding equipment. The bearings' defects are selected as a main failure mode through a failure mode and effect analysis (FMEA). Usually, there are nonlinear and impulse components of vibration in a ball bearing with faults. For the effective fault diagnosis of a ball bearing, nonlinear diagnostic methods and time-frequency analysis are applied, in addition to the methods currently used, such as power spectrum, time series analysis, and statistical methods. As a result of this study, a failure diagnosis system is provided that is useful even for non-experts. This is a condition-based method that makes it possible to resolve problems in a timely and economical way, in contrast to the prior method, which required regular but wasteful maintenance based on the experience of expensive external experts.

A study on operation method of handling equipments in automated container terminals (자동화 컨테이너터미널에서 운송 장비의 운영방안에 관한 연구)

  • 이상완;최형림;박남규;박병주;권해경;유동호
    • Proceedings of the Korea Society of Information Technology Applications Conference
    • /
    • 2002.11a
    • /
    • pp.296-303
    • /
    • 2002
  • The main subject to become a hub port is automation. The automated container terminal has already operated in advanced ports and it has been planned for the basic planning and operation design in domestic case. The key of automated container terminal is effective operation of both ATC(automated transfer crane) and AGV(automated guided vehicle) which is automated handling equipments. This is essential to poductivity of automated container terminal. This study suggests the most optimal method of equipment operation in order to minimize loading time using each three types of effective ATC operation methods and AGV dispatching rules in automated container terminals. As the automated equipment operation causes unexpected deadlocks or interferences, it should be proceeded on event-based real time. Therefore we propose the most effective ATC operation methods and AGV dispatching rules in this paper. The various states occurred in real automated container terminals are simulated to evaluate these methods. This experiment will show the most robust automated equipment operation method on various parameters(the degree of yard re-marshaling, the number of containers and the number of AGVs)

  • PDF

A study on operation method of handling equipments in automated container terminals (자동화 컨테이너터미널에서 운송 장비의 운영방안에 관한 연구)

  • 이상완;최형림;박남규;박병주;권해경;유동호
    • Proceedings of the Korea Society for Industrial Systems Conference
    • /
    • 2002.11a
    • /
    • pp.296-303
    • /
    • 2002
  • The main subject to become a hub port is automation. The automated container terminal has already operated in advanced ports and it has been planned for the basic planning and operation design in domestic case. The key of automated container terminal is effective operation of both ATC(automated transfer crane) and AGV(automated guided vehicle) which is automated handling equipments. This is essential to productivity of automated container terminal. This study suggests the most optimal method of equipment operation in order to minimize loading time using each three types or effective ATC operation methods and AGV dispatching rules in automated container terminals. As the automated equipment operation causes unexpected deadlocks or interferences, it should be proceeded on event-based real time. Therefore we propose the most effective ATC operation methods and AGV dispatching rules in this paper. The various states occurred in real automated container terminals are simulated to evaluate these methods. This experiment will show the most robust automated equipment operation method on various parameters(the degree of yard re-marshaling, the number of containers and the number of AGVs)

  • PDF

Development of an Automation Library in Multi-Body Dynamics Program for Dynamic Structural Analysis of Block Lifting Process (블록의 리프팅 동적 구조해석을 위한 다물체 동역학 프로그램의 내장형 자동화 라이브러리 개발)

  • Jung, Da-un;Cha, Ju-Hwan;Song, Chang-Yong;Lee, Chung-Hyoung
    • Journal of the Society of Naval Architects of Korea
    • /
    • v.53 no.2
    • /
    • pp.135-143
    • /
    • 2016
  • In this study, an embedded system composed of equipment setting, block importing, scenario setting and output reporting is developed in multi-body dynamics program, ADAMS, for conducting dynamic structural analysis of block lifting process. First, equipment used for block lifting process is set in the simulation environment and the shapes and functions of two lifting beams, and six block loaders are provided as the equipment. Second, the modal analysis result of the lifting block is imported from the static structural analysis system, NASTRAN. Third, the lifting scenarios, such as hoisting, waiting, trolley moving, and wire connecting, are set in the system. Finally, output results in the forms of plots, texts and tables, are reported after the dynamic structural analysis. The test examples conducted in a shipyard are applied into the developed system in various condition and scenarios. The loads at the lug points, the stress contours, and the hot spot tables of the developed system are compared with the result of the static analysis system.

FPGA Implementation of Resolver-based Absolute Position Sensor Driver (레졸버 기반의 절대위치 검출 센서 드라이버의 FPGA 구현)

  • Jeon, Ji-Hye;Shin, Dong-Yun;Yang, Yoon-Gi;Hwang, Jin-Kwon;Lee, Chang-Su
    • Journal of Institute of Control, Robotics and Systems
    • /
    • v.13 no.10
    • /
    • pp.970-977
    • /
    • 2007
  • Absolute position detector which is one of the major equipment in the field of factory automation, not only perceives the absolute position of the rotary machine but also outputs switch data according to the given angle. Absolute position detector is composed of sensor module and its controller. In this paper, a sensor driver is implemented using FPGA with VHDL. This chip has a less form factor than conventional circuit. A test shows reliable precision within THD(total harmonic distortion) of 0.2% which can be applicable commercially. Also, FPGA-based phase error compensation methods were newly discussed. In the future, more research will be conducted to enhance the precision by the introduction of 3-phase transformer.

A Study on the Detection Algorithm of an Advanced Ultrasonic Signal for Hydro-acoustic Releaser

  • Kim, Young-Jin;Huh, Kyung-Moo;Cho, Young-June
    • International Journal of Control, Automation, and Systems
    • /
    • v.6 no.5
    • /
    • pp.767-775
    • /
    • 2008
  • Methods used for exploring marine resources and spaces include positioning a probe under water and then recalling it after a specified time. Hydro-acoustic Releasers are commonly used for positioning and retrieving of such exploration equipment. The most important factor in this kind of system is the reliability for recalling the instruments. The frequently used ultrasonic signal detection method can detect ultrasonic signals using a fixed comparator, but because of increased rates of errors due to outside interferences, information is repetitively acquired. This study presents an effective ultrasonic signal detection algorithm using the characteristics of a resonance and adaptive comparator Combined with the FSK+ASK modulator. As a result, approximately 8.8% of ultrasonic wave communication errors caused by background noise and transmission losses were reduced for effectively detecting ultrasonic waves. Furthermore, the resonance circuit's quality factor was enhanced (Q = 120 to 160). As such, the bias voltage of the transistor (Vb= 3.3 to 6.8V) was increased thereby enhancing the frequency's selectivity.

Object Oriented Design and Implementation of HMI GUI Design Tool

  • Chung Soon Bo;Sun Bok Keun;Han Kwang Rok;Kim Soo Hi
    • Proceedings of the IEEK Conference
    • /
    • 2004.08c
    • /
    • pp.751-754
    • /
    • 2004
  • Nowadays a large number of PLCs are being used in automatic machines for factory automation in industry, and HMI is essential for the effective and convenient operation of PLCs. Each screen displayed in actual EMI equipment should be created, modified and deleted using a PC-based editor and it should be composed of necessary display components to express desired OUI. Based object-oriented development methodology, this study designed screen objects representing a editing screen, display components forming the UI of screens and data management objects necessary for data exchange with HIM system and, based on the objects, implemented a HMI screen editor.

  • PDF

Design of Electromagnetic Force driving Actuator for Molded Case Circuit Breaker (배선용 차단기(MCCB) 구동용 전자석 조작기(EMFA) 설계)

  • Kim, Rae-Eun;Kang, Jong-Ho;Kwak, Sang-Yeop;Jung, Hyun-Kyo
    • Proceedings of the KIEE Conference
    • /
    • 2008.04c
    • /
    • pp.29-31
    • /
    • 2008
  • Recent years have witnessed that the Korean government prompts the 'Power IT' enterprise to combine electric Power industry with information technology (IT). Especially, in a move to shore up the distribution automation system, the necessity for remote control of molded case circuit breaker (MCCB) is getting more and more important. In this paper, we aimed to propose a remote-controlled MCCB of which the driving device is substituted to electrical equipment for mechanical parts. Driving device of MCCB was designed with the Electromagnetic Force driving Actuator (EMFA). Electromagnetic force and dynamic characteristics of the designed EMFA are analyzed using 2-D finite element method (FEM).

  • PDF

BIST implemetation with test points insertion (테스트 포인트 삽입에 의한 내장형 자체 테스트 구현)

  • 장윤석;이정한김동욱
    • Proceedings of the IEEK Conference
    • /
    • 1998.10a
    • /
    • pp.1069-1072
    • /
    • 1998
  • Recently the development of design and automation technology and manufacturing method, has reduced the cost of chip, but it becomes more difficult to test IC chip because test technique doesn't keep up with these techniques. In case of IC testing, obtaining test vectors to be able to detect good chip or bad one is very important, but according to increasing complexity, it is very complex and difficult. Another problem is that during testing, there could be capability of physical and electrical damage on chip. Also there is difficulty in synchronization between CUT (circuit under test) and Test equipment〔1〕. Because of these difficulties, built in self test has been proposed. Not only obtaining test vectors but also reducing test time becomes hot issues nowadays. This paper presents a new test BIST(built in self test) method. Proposed BIST implementation reduces test time and obtains high fault coverage. By searching internal nodes in which are inserted test_point_cells〔2〕and allocating TPG(test pattern generation) stages, test length becomes much shorter.

  • PDF

천체 망원경의 자동화 : I. 컴퓨터 제어와 자동 관측을 위한 기본 설계 및 하드웨어의 제작

  • Gang, Yong-U;Lee, Hyeong-Mok;Yun, Gap-Su
    • Publications of The Korean Astronomical Society
    • /
    • v.6 no.1
    • /
    • pp.62-75
    • /
    • 1991
  • The small sized telescope can be best used if the control and observation can be made remotely and fully automatically by the aid of computers. We discuss the possible ways of automating the existing telescopes of various designs using personal computers. 'We have specifically designed the parts necessary to automate 16 inch Cassegrain Telescope at Pusan University Observatory. The degree of automation we have set for the present work is the interactive. remote observation including opening and shutting down of dome slit. The observational modes we have in mind are photoelectric photometry and CCD imaging. The basic components of the hardware are interface card for 16 or 32 bit IBM PC family of computers, relay switches for the control of telescope movements, stepping motor controller card for the control of observational equipments, and AID converter unit that accepts signal from sensors for the environment conditions such as temperature, wind speeds, precipitation, etc. We also have designed and built a photoelectric photometer that can be fully controlled by the command of a computer. Such observational equipment is also essential in order that the remote observation can be realized.

  • PDF