• Title/Summary/Keyword: automatic inspection

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A study on the development of dimension inspect Program for the vehicle axle casing nut welding part using digital image processing (디지털 화상처리를 이용한 차축 Casing Nut 용접부 치수 검사 프로그램 개발에 관한 연구)

  • 김재열
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.5
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    • pp.135-143
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    • 2000
  • The vision system is easy to use the exclusive use as a independent computer system but it is not much popularization by reason of expensive and difficult to adapt to the various fields, because it is easy to the existed computer system, the price is cheap and also it can use to the various measurement purpose which user wanted and programed. The measurement method of the vehicle axle casing nut welding part is that measure the value of the welding part to adapt the actual operation program from using the ratio between the actual length of the standard specimen and the length of image, to measure the ratio between the actual product and the camera image. A defect is found by the assembled visual inspection system. The inspection algorithm which estimates the quality of welded product is developed and also, the software program which processes the automatic test function of the inspection system. We make the foundation of the inspection automatic system and we will help to apply other welding machine.

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Development of image processing based MLCC automatic inspection system (영상 처리 기반 MLCC 자동 검사 시스템 개발)

  • Seo, Ji Yoon;Park, Jun-mo;Jeong, Do-Un
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2015.05a
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    • pp.381-382
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    • 2015
  • Small devices such as MLCC, sample inspection on the processing is not easy. If you can proceed with the sample inspection, the production process will be able to maximize the MLCC production efficiency. In this study, to minimize the interference of operator, and to maximize the operating efficiency of the equipment. Use image processing techniques for its extracts the position and angle of the MLCC. Implements an automatic inspection system with the high productivity.It is possible to inspect the final six MLCC devices. And once we Pick-Up to 200 Chip to check the accuracy of 98.4%. Based on the results of various studies are in progress to be expected to be applicable to the automatic inspection equipment side development of a variety of small devices.

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Automatic Classification of SMD Packages using Neural Network (신경회로망을 이용한 SMD 패키지의 자동 분류)

  • Youn, SeungGeun;Lee, Youn Ae;Park, Tae Hyung
    • Journal of Institute of Control, Robotics and Systems
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    • v.21 no.3
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    • pp.276-282
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    • 2015
  • This paper proposes a SMD (surface mounting device) classification method for the PCB assembly inspection machines. The package types of SMD components should be classified to create the job program of the inspection machine. In order to reduce the creation time of job program, we developed the automatic classification algorithm for the SMD packages. We identified the chip-type packages by color and edge distribution of the images. The input images are transformed into the HSI color model, and the binarized histroms are extracted for H and S spaces. Also the edges are extracted from the binarized image, and quantized histograms are obtained for horizontal and vertical direction. The neural network is then applied to classify the package types from the histogram inputs. The experimental results are presented to verify the usefulness of the proposed method.

Development of Automatic Measurement and Inspection System for ALC Block Using Camera (카메라를 이용한 ALC 블록의 치수계측 및 불량검사 자동화 시스템 개발)

  • 허경무;김성훈
    • Journal of Institute of Control, Robotics and Systems
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    • v.9 no.6
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    • pp.448-455
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    • 2003
  • A system design technique of automatic thickness measurement and defect inspection system, which measures the thickness of the ALC(Autoclaved Lightweight Concrete) block and inspects the defect on a realtime basis is proposed. The image processing system was established with a CCD camera, an image grabber, and a personal computer without using assembled measurement equipment. The image obtained by this system was analyzed by a devised algorithm, specially designed for the enhanced measurement accuracy. For the realization of the proposed algorithm, the preprocessing method that can be applied to overcome uneven lighting environment, an enhanced edge decision method using 8 edge-pairs with irregular and rough surface, the unit length decision method in uneven condition with rocking objects, and the curvature calibration method of camera using a constructed grid are developed. The experimental results, show that the required measurement accuracy specification is sufficiently satisfied using our proposed method.

Development of Robot System for Automatic Cleaning and Inspection of Live-line Suspension Insulator Strings and Its Application (활선 현수애자련 자동 청소 및 점검용 로봇시스템의 개발과 적용)

  • Park, Joon-Young;Cho, Byung-Hak;Byun, Seung-Hyun;Lee, Jae-Kyung
    • Journal of the Korean Society for Precision Engineering
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    • v.24 no.11
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    • pp.66-75
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    • 2007
  • To prevent an insulator failure, an automatic cleaning and inspection robot was developed for suspension insulator strings. The robot autonomously moves along the insulator string using the clamps installed on its two moving frames. Especially, unlike the existing cleaning robots using jets of water, the robot system adopts a dry cleaning method using rotating brushes and a circular motion guide. In addition, a mechanized brush bristles and a voltage-balancing contactor are devised to increase cleaning efficiency and to prevent arc generation under live-line conditions, respectively. We confirmed its effectiveness through experiments.

Development of Automatic Visual Inspection for the Defect of Compact Camera Module

  • Ko, Kuk-Won;Lee, Yu-Jin;Choi, Byung-Wook;Kim, Johng-Hyung
    • 제어로봇시스템학회:학술대회논문집
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    • 2005.06a
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    • pp.2414-2417
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    • 2005
  • Compact Camera Module(CCM) is widely used in PDA, Celluar phone and PC web camera. With the greatly increasing use for mobile applications, there has been a considerable demands for high speed production of CCM. The major burden of production of CCM is assembly of lens module onto CCD or CMOS packaged circuit board. After module is assembled, the CCM is inspected. In this paper, we developed the image capture board for CCM and the imaging processing algorithm to inspect the defects in captured image of assembled CCMs. The performances of the developed inspection system and its algorithm are tested on samples of 10000 CCMs. Experimental results reveal that the proposed system can focus the lens of CCM within 5s and we can recognize various types of defect of CCM modules with good accuracy and high speed.

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Robust Defect Size Measuring Method for an Automated Vision Inspection System (영상기반 자동결함 검사시스템에서 재현성 향상을 위한 결함 모델링 및 측정 기법)

  • Joo, Young-Bok;Huh, Kyung-Moo
    • Journal of Institute of Control, Robotics and Systems
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    • v.19 no.11
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    • pp.974-978
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    • 2013
  • AVI (Automatic Vision Inspection) systems automatically detect defect features and measure their sizes via camera vision. AVI systems usually report different measurements on the same defect with some variations on position or rotation mainly because different images are provided. This is caused by possible variations from the image acquisition process including optical factors, nonuniform illumination, random noises, and so on. For this reason, conventional area based defect measuring methods have problems of robustness and consistency. In this paper, we propose a new defect size measuring method to overcome this problem, utilizing volume information that is completely ignored in the area based defect measuring method. The results show that our proposed method dramatically improves the robustness and consistency of defect size measurement.

Linguistical approach with Automatic MBTI Identification Model based on Measuring Bioelectricity Patterns

  • Hyun-Tae Kim;Ye-Jin Jin;Hye-Jin Jeon;Janghwan Kim;R. Young Chul Kim
    • International journal of advanced smart convergence
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    • v.12 no.3
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    • pp.200-210
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    • 2023
  • Until now, it is popular to use question-and-answer-based for human personality. The current inspection of representative personality types includes Myers-Briggs Type Indicator (MBTI) and job suitability evaluations. The problem of these inspection methods is influenced by the user's environment and psychological status during MBTI inspection. To solve this problem, we proposed MBTI Identification Model based on measuring bioelectricity patterns. We adapt traditional Korean medicine, the Eight Constitution, to this model. We develop an automatic MBTI identification algorithm that maps the Eight Constitution via biological current patterns to identify MBTI personality types. By utilizing the algorithm proposed in this research, it is anticipated that users will be able to measure MBTI more easily and accurately.

A Study of Railway Bridge Automatic Damage Analysis Method Using Unmanned Aerial Vehicle and Deep Learning-based Image Analysis Technology (무인이동체와 딥러닝 기반 이미지 분석 기술을 활용한 철도교량 자동 손상 분석 방법 연구)

  • Na, Yong Hyoun;Park, Mi Yeon
    • Journal of the Society of Disaster Information
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    • v.17 no.3
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    • pp.556-567
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    • 2021
  • Purpose: In this study, various methods of deep learning-based automatic damage analysis technology were reviewed based on images taken through Unmanned Aerial Vehicle to more efficiently and reliably inspect the exterior inspection and inspection of railway bridges using Unmanned Aerial Vehicle. Method: A deep learning analysis model was created by defining damage items based on the acquired images and extracting deep learning data. In addition, the model that learned the damage images for cracks, concrete and paint scaling·spalling, leakage, and Reinforcement exposure among damage of railway bridges was applied and tested with the results of automatic damage analysis. Result: As a result of the analysis, a method with an average detection recall of 95% or more was confirmed. This analysis technology enables more objective and accurate damage detection compared to the existing visual inspection results. Conclusion: through the developed technology in this study, it is expected that it will be possible to analysis more accurate results, shorter time and reduce costs by using the automatic damage analysis technology using Unmanned Aerial Vehicle in railway maintenance.

An Automatic Focusing Method Using Establishment of Step Size from Optical Axis Interval (광학축 간격의 스텝크기 설정을 통한 오토포커싱 방법)

  • Kim, Gyung Bum;Moon, Soon Hwan
    • Journal of the Semiconductor & Display Technology
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    • v.14 no.1
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    • pp.7-11
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    • 2015
  • In this paper, an automatic focusing method has been proposed for speedy and reliable measurement and inspection in industry. It is very difficult to determine focusing step size and moving direction in one camera autofocusing. The proposed method can improve speed and accuracy of focusing by using the optical axis interval of two cameras, which is automatically set up as focusing step size. Also, it can determine moving direction from focus value comparisons of two cameras, and then solve ambiguity of one camera focusing. Its performance is verified by experiments. It is expected that it can apply to optical system for measurement and inspection in industry fields.