• Title/Summary/Keyword: automatic inspection

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A Study on the Development of Inspection System of SMD Mounted on Cream Solder Using Machine Vision (머신비젼을 이용한 크림솔더상에 장착된 SMD의 검사시스템 개발에 관한 연구)

  • Shm, Dong-Won;Park, Kyoung-Seok
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.2 no.2
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    • pp.67-74
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    • 2003
  • This paper presents the development of the Inspection machine for SMD mounted on cream solder of PCB. There are mounting errors of SMD such as misalignment, missing part, wrong orientation, wrong polarity and so on. The main hardware of the system consists of a machine vision part and a motion control part. Operating software has been developed in GUI environment to help user convenience. The Inspection Jobs consist of two procedures, that is, creation of the inspection reference data and automatic inspection. The Inspection reference data has a tree structure of linked list including PCB information, blocks, components, windows, and inspection methods. This paper presents versatile inspection methods which include a section length method, a projection method and histogram method. Therefore, user can choose the suitable procedure for various components. Finally, the automatic Inspection procedure using the reference data checks the mounting errors of components.

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Automatic Visual Inspection System -Detection of Insulator′s Minute Crack- (자동 시각 검사 시스템 -현수애자의 미세균열 검출-)

  • 이상용;김용철
    • Proceedings of the Korean Institute of Intelligent Systems Conference
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    • 2004.04a
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    • pp.576-579
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    • 2004
  • Eventhough the productivity has been improved remarkably by introducing automatic facilities, the 100% inspection is necessary because the possibility to produce large amount of defective goods is also increased. Since it is extremely unreasonable that workers inspect very large amount of products as 100% inspection, there has been many researches for the automatic inspection system. In this thesis, we develop an automatic detection system of suspension insulator's minutes cracks System The automatic detection system of suspension insulator's minute cracks: To detect the minute cracks of suspension insulators, images of the insulator are acquired with a progressive scan camera, rotating a suspension insulator on a turning table. And after the shadow and noises are eliminated by preprocessing techniques, we detect minute cracks using the features of them.

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Development of an Inspection Box for a Guard Lamp with an Automatic Switch (자동점멸식 보안등 점검함 개발)

  • Jung, Jong-Wook;Jung, Jin-Soo;Kim, Sun-Gu
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.22 no.10
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    • pp.34-40
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    • 2008
  • In this paper, a device for safety inspection of a guard lamp with an automatic switch which has been recently employed in some local autonomous entities was developed. It is technically enhanced by installing a separate inspection box down below, which allows the inspectors can measure the leakage current, the sound function of the electric leakage breaker(ELB), the insulation resistance and the grounding resistance, on the ground. This inspection box makes the inspectors free from the electric shock by being designed to minimize the potential direct contact with the energized terminals. The deliverables of this paper are expected to contribute to carry out the inspection for the guard lamps safely and effectively.

Implementation for Automatic Inspection System on Ventilating Electronic Device Based on Reliability Improvement (신뢰성 향상 기반의 송풍전자장치 자동검사 시스템 구현)

  • Do, Nam Soo;Ryu, Kwang Ryol
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.21 no.6
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    • pp.1155-1160
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    • 2017
  • This paper describes a system implementation for the automatic inspection on the ventilating electronic device based on the reliability improvement. To be enhancement, the inspection error is minimized by the automatic inspection system on the ventilating apparatuses against the manual inspecting system. The system consists of the control system, software structure and monitoring system to be scanning the inspection processing. The inspection system for reliability improvement is evaluated in Gage Repeatability and Reproducibility. The experimental results are improved about 2 times inspecting speed, measured error ${\pm}0.02V$, effectiveness of discriminating performance 15%, missing probability 17% and false alarm probability 12% respectively in comparing with the manual inspection based on the wind pressure sensor. The system will be also improved more by making database and product bar codes for the total quality control system to the effective reliability enhancement in the future.

The Development of Automatic Inspection System of Differential Driver Gear through Research Convergence of Industrial and Academia (산학 융합 연구를 통한 차동 기어 자동 검사 시스템의 개발)

  • Lee, Jeong-Ick
    • Journal of the Korea Convergence Society
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    • v.9 no.10
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    • pp.257-263
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    • 2018
  • The purpose of this study is to develop an automatic inspection system for a part of the differential drive gear into the transmission. This technology will make using the microvision automatic test equipment and automatic test equipment microlaser. This is that the operator intends to make the defect rate 0 in the inspection stage of the product which has been carelessly processed. The equipment developed in this research project will be applied to many areas. Packaging companies, nut bolt processing company, precisely supplier for printing on top of the semiconductor, SMT, etc. The company wants to sell the vision inspection equipment for various applications. If the defective rate of 0 is achieved through this research project, it is also possible to secure a stable supply from the parent company, and to lay the foundations for exporting based on product reliability. When the automatic inspection system is applied to domestic automobile parts processing companies, the reliability of automobiles in Korea will be greatly increased.

Automatic Safety Inspection Technique for Ammunition Fuzes using Radiographic Images (방사선 영상을 이용한 탄약신관 안전상태 자동인식기술 개발)

  • An, Ji Yeon
    • Journal of the Korea Institute of Military Science and Technology
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    • v.18 no.3
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    • pp.283-292
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    • 2015
  • This paper presents the development of the automatic safety inspection technique for the ammunition fuzes using radiography images. The technique inspects 49-ammunition fuze by detecting the X-ray or neutron radiographic images to check whether the fuze is unintendedly armed or/and some major assembled parts are at right place. To execute the program, we loads the image(s) for under test. After reading images, the program conducts a series of pre-image processing, and then starts inspecting input images by using the detection algorithms which are designed distinctively for each fuze. After completing the detection process, the program displays the final result of the fuze status: "safety or danger." Through this program, we can cut off the fuzes which have any doubt about safety, and can only provide absolutely safe fuzes, compared with the current naked eye inspection method.

The Development of an Automatic Dynamic Inspection System of a Balance Shaft Module (밸런스 샤프트 모듈 자동 동적검사 시스템 개발)

  • Seong, Eun-Je;Kang, Dae-Gyu;Jeong, Chan-Yong;Han, Chang-Soo;Kim, Myung-Soo
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2007.11a
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    • pp.1231-1236
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    • 2007
  • Balance Shaft Module is module parts that is installed to vehicles engine to reduce noise and vibration of vehicles engine. Balance Shaft Module's performance exerts important influence on performance of engine. Therefore, must be able to warrant quality and performance of Balance Shaft Module. Existing product found and revised error at continuous process of production, and estimated failure mode in Balance Shaft Module. Previous method hard to secure product that performance is excellent, and bring a lot of damages economically. Therefore, development of inspectin system for quality inspection of parts and performance test of assembly is essential in Balance Shaft Module. In this study, represented development process of automatic dynamic inspection system to test performance and detect breakdown of Balance Shaft Module that is producing in Dongbo.

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Statistical Prediction of False Alarm Rates in Automatic Vision Inspection System (결함크기 측정오차로 인한 오검률의 통계적 예측)

  • Joo, Young-Bok;Huh, Kyung-Moo;Park, Kil-Houm;Lee, Gyu-Bong;Han, Chan-Ho
    • Proceedings of the IEEK Conference
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    • 2009.05a
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    • pp.163-165
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    • 2009
  • Automatic Vision Inspection(AVI) systems automatically detect defect features and measure their sizes via camera vision. It is important to predict the performance of an AVI to meet customer's specification in advance. In this paper, we propose a statistical method for prediction of false alarm rate regarding inconsistency of defect size measuremet process. We only need are a simple experimental trial for repeated defect size measurement test. The statistical features from the experiement are utilized in the prediction process. Therefore, the proposed method is swift and easy to implement and use. The experiment shows a close prediction compared to manual inspection results.

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Development of Automatic Program for Noise Inspection of Auto-transmission (자동변속기(Auto-Transmission)의 이상음 검사자동화 시스템개발)

  • 김재열
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.6
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    • pp.9-18
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    • 2000
  • This study includes noise automatic inspection system for washing machine auto-transmission one of modern home necessary. We effort to find and certificate sound noise source by sound power and sound intensity, and apply to frequency analysis in vibration related sound noise. still more we have been studying to data acquisition and programming for MS VisualBasic version 5.0. System component is below. 1) Pentium PC or data acquisition. 2) DSO for noise acquisition. 3)S/W for comparison and decision. 4) I/F Board for data communication. Wave form data through the DSO are converting to ASCII code data. The ASCII code through binary converting S/W. Finally we will making noise monitoring system and automatic inspection system.

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Statistical Prediction of False Alarm Rates in Automatic Vision Inspection System (자동결함 검출시스템에서 결함크기 측정오차로 인한 오검률의 통계적 예측)

  • Joo, Young-Bok;Huh, Kyung-Moo;Park, Kil-Houm
    • Journal of Institute of Control, Robotics and Systems
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    • v.15 no.9
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    • pp.906-908
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    • 2009
  • AVI (Automatic Vision Inspection) systems automatically detect defect features and measure their sizes via camera vision. It is important to predict the performance of an AVI to meet customer's specification in advance. Also the prediction can indicate the level of current performance of an AVI system. In this paper, we propose a statistical method for prediction of false alarm rate regarding inconsistency of defect size measurement process. For this purpose, only simple experiments are needed to measure the defect sizes for certain number of times. The statistical features from the experiment are utilized in the prediction process. Therefore, the proposed method is swift and easy to implement and use. The experiment shows a close prediction compared to manual inspection results.