• Title/Summary/Keyword: automated inspection

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Bi-directional fault analysis of evaporator inspection system

  • Kang, Dae-Ki;Kang, Jeong-Jin
    • International journal of advanced smart convergence
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    • v.1 no.1
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    • pp.57-60
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    • 2012
  • In this paper, we have performed a safety analysis on an automotive evaporator inspection system. We performed the bi-directional analysis on the manufacturing line. Software Fault Tree Analysis (SFTA) as backward analysis and Software Failure Modes, Effects, & Criticality Analysis (SFMECA) as forward analysis are performed alternately to detect potential cause-to-effect relations. The analysis results indicate the possibility of searching and summarizing fault patterns for future reusability.

In-line Automatic defect inspection and repair method for TFT-LCD production

  • Honoki, Hideyuki;Arai, T.;Edamura, T.;Yoshimura, K.;Nakasu, N.
    • 한국정보디스플레이학회:학술대회논문집
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    • 2007.08a
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    • pp.286-289
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    • 2007
  • We have developed an automated circuit defect inspection and repair method that can be used to improve the yield ratio of TFT-LCD. The method focuses on correcting resist patterns after the development process to ensure shape regularity. We built a prototype system and confirmed that the method is valid.

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Development of Real-Time Vision-Based Fabric Inspection System (비전 시스템을 이용한 실시간 섬유결점 검사기 개발)

  • 조지승;정병묵;박무진
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.9
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    • pp.92-99
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    • 2003
  • Quality inspection of textile products is an important problem for fabric manufacturers. This paper presents an automatic vision-based system for quality control of web textile fabrics. Typical web material is 1-3m wide and is driven with speeds ranging from 20m/min to 200m/min. At the present, the quality assessment procedures are performed manually by expert. But worker can not detect more than 60% of the present defect and inspect the fabric if moving faster than 30m/min. To increase the overall quality and homogeneity of textile, an automated visual inspection system is needed fur the productivity. However, the existing inspection system are too expensive to purchase for small companies. In this paper, the proposed PC based real-time inspection algorithm gives low cost textile inspection system, high detection rate with good accuracy and low rate of false alarms. The method shows good results in the detection of several types of fabric defects.

The Development of Surface Inspection System Using the Real-time Image Processing (실시간 영상처리를 이용한 표면흠검사기 개발)

  • 이종학;박창현;정진양
    • 제어로봇시스템학회:학술대회논문집
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    • 2000.10a
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    • pp.171-171
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    • 2000
  • We have developed m innovative surface inspection system for automated quality control for steel products in POSCO. We had ever installed the various kinds of surface inspection systems, such as a linear CCD and a laser typed surface inspection systems at cold rolled strips production lines. But, these systems cannot fulfill the sufficient detection and classification rate, and real time processing performance. In order to increase detection and classification rate, we have used the Dark, Bright and Transition Field illumination and area type CCD camera, and fur the real time image processing, parallel computing has been used. In this paper, we introduced the automatic surface inspection system and real time image processing technique using the Object Detection, Defect Detection, Classification algorithms and its performance obtained at the production line.

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Research on Foundation Technology for Crack Inspection Automation Device with Effective Performance (효과적인 크랙 검사 자동화 장치를 위한 기반 기술 연구)

  • Choi, Goon-Ho
    • Journal of the Semiconductor & Display Technology
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    • v.18 no.4
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    • pp.143-148
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    • 2019
  • Numerous pipe lines can be found on various plant-based industrial sites. These pipelines should be periodically checked for defects. Most of these pipelines are internally inaccessible and difficult to visually inspect. Therefore, the inspection is being carried out with the help of non-contact inspection equipment such as ultrasonic flaw detection equipment. The use of ultrasonic flaw detection equipment can raise time and efficiency issues. In order to solve this problem, we will study the basic technology necessary for the development of automated inspection system equipped with ultrasonic measuring equipment and verify the validity through the fabrication of the demonstration device.

Development of Stamping Die Quality Inspection System Using Machine Vision (머신 비전을 이용한 금형 품질 검사 시스템 개발)

  • Hyoup-Sang Yoon
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.46 no.4
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    • pp.181-189
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    • 2023
  • In this paper, we present a case study of developing MVIS (Machine Vision Inspection System) designed for exterior quality inspection of stamping dies used in the production of automotive exterior components in a small to medium-sized factory. While the primary processes within the factory, including machining, transportation, and loading, have been automated using PLCs, CNC machines, and robots, the final quality inspection process still relies on manual labor. We implement the MVIS with general-purpose industrial cameras and Python-based open-source libraries and frameworks for rapid and low-cost development. The MVIS can play a major role on improving throughput and lead time of stamping dies. Furthermore, the processed inspection images can be leveraged for future process monitoring and improvement by applying deep learning techniques.

The study of the stereo X-ray system for automated X-ray inspection system using 3D-reconstruction shape information (3차원 형상복원 정보 기반의 검색 자동화를 위한 스테레오 X-선 검색장치에 관한 연구)

  • Hwang, Young-Gwan;Lee, Nam-Ho
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.18 no.8
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    • pp.2043-2050
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    • 2014
  • As most the scanning systems developed until now provide radiation scan plane images of the inspected objects, there has been a limitation in judging exactly the shape of the objects inside a logistics container exactly with only 2-D radiation image information. As a radiation image is just the density information of the scanned object, the direct application of general stereo image processing techniques is inefficient. So we propose that a new volume-based 3-D reconstruction algorithm. Experimental results show the proposed new volume based reconstruction technique can provide more efficient visualization for X-ray inspection. For validation of the proposed shape reconstruction algorithm using volume, 15 samples were scanned and reconstructed to restore the shape using an X-ray stereo inspection system. Reconstruction results of the objects show a high degree of accuracy compared to the width (2.56%), height (6.15%) and depth (7.12%) of the measured value for a real object respectively. In addition, using a K-Mean clustering algorithm a detection efficiency of 97% is achieved. The results of the reconstructed shape information using the volume based shape reconstruction algorithm provide the depth information of the inspected object with stereo X-ray inspection. Depth information used as an identifier for an automated search is possible and additional studies will proceed to retrieve an X-ray inspection system that can greatly improve the efficiency of an inspection.

Automated Inspection System Using Image Processing Technology for Automotive Components (영상처리 기법을 이용한 자동차부품의 자동검사시스템 개발)

  • Park, Jung-Kee;Jung, Won
    • Journal of Korea Society of Industrial Information Systems
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    • v.4 no.3
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    • pp.71-78
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    • 1999
  • This paper presents an integrated and automated inspection system using image processing technology for the automotive engine assembly process. The system make it possible for the inspected data to be entered directly from the machine vision into the statistical process control system. Such direct entry enables the prompt preparation of corrective actions against process problems. An IVP-150 machine vision board is installed within the PC for image processing, and a template matching technology is implemented to precisely verify quality factors. The developed system showed robustness to the problems of noise, distortion, and orientation.

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An Improved Subpixel Algorithm for Automated Visual Inspection System (자동 시각 검사를 위한 개선된 서브픽셀 알고리즘)

  • Jang, Dong-Sik;Lee, Man-Hee;Kim, Gil-Dong
    • IE interfaces
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    • v.11 no.3
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    • pp.15-22
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    • 1998
  • A new improved algorithm in edge location to subpixel accuracy using decent-based weight to spatial information is proposed in this paper and applied to automated visual inspection(AVI) system. An application of the new edge operator as an edge detector is also provided and compared with Tabatabai and Lyvers edge detectors. The existing algorithms located edger to subpixel accuracy using least-square or moment-based methods. The algorithms also use only spatial information or grey-level values to locate edges. However, the proposed algorithm consider the weighted sum of grey-levels values of each edge pattern. The results show that the proposed algorithm is relatively less biased and has smaller standard deviation than the edge operations developed by Tabatabai and Lyvers in the presence of noise.

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Rule of Defect Detection for the Effective Automated Code Inspection (효율적인 자동화 코드 인스펙션(Automated Code Inspection)을 위한 필수 결함 검출 규칙 수립)

  • Kwak, Soo-Jung;Choi, Jin-Young
    • Proceedings of the Korea Information Processing Society Conference
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    • 2009.11a
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    • pp.811-812
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    • 2009
  • 프로젝트 개발에서 소프트웨어의 품질을 높이기 위한 방법 중 하나는 소스코드에 대한 잠재적인 결함을 초기에 발견하는 것이다. 이를 실현하기 위해 정형화된 기법으로 코드 인스펙션을 자동화하였으며, 개발자들이 ACI 규칙을 수립하였다. 논문에서는 실제 진행 중인 프로젝트를 기반으로 하여 결함 점검 수행에 따른 결함 발견 건수와 결함밀도가 감소되는 증명을 다룬다.