• Journal of Korea Foundry Society
• /
• v.12 no.3
• /
• pp.230-237
• /
• 1992

The purpose of present investigation is to obtain ductile cast iron with ferrite-bainite matrix by pearlite-bainite transformation treatment. Ductile cast irons having three kinds of Mn ampunt had been manufactured. Mn increased pearlite volume fraction iin as-cast ductile cast iron. Ductile cast irons of different pearlite fraction were austenitized at $875\;^{\circ}C$ for 230-350 sec or $925\;^{\circ}C$ for 130-170 sec followed by austempering at $300\;^{\circ}C$ or $400\;^{\circ}C$ for the various periods of time from 5 to 30 min. When specimen was austenitixed for 130 sec at $925\;^{\circ}C$ and for 230 sec at $875\;^{\circ}C$, pearlite was transformed into austenite. Bainite around graphite was found at $925^{\circ}C$ for 170 sec. Bainite in grain boundary of ferrite was happened at $875^{\circ}C$ for 350 sec. During the austempering process, acicular bainite was precipitated at $300^{\circ}C$ and lath bainite was precipitated at $400^{\circ}C$. Increment in manganese content restrained bainitic transformation. Retained austenie was of little quantity.

• Journal of Korea Foundry Society
• /
• v.16 no.2
• /
• pp.109-115
• /
• 1996

Effect of various austempered structures on fracture characteristics of C/V graphite cast iron has studied. The tensile strength and hardness reached the maximum value of 971.4MPa and HB302 at the austempering temperature of $250^{\circ}C$, respectively. As the austempering temperature increased, the amount of retained austenite increased from 18% to 22, 29%, while $K_{IC}$ values ranged from the value of $65MPa{\cdot}m^{12} to 70MPa{\cdot}m^{1/2}, 66MPa{\cdot}m^{1/2}. This fact that $K_{IC}$ value was not sensitive to the increase of the amount of the retained austenite was that $K_{IC}$ was dependent on the matrix structure in lower bainitic matrix, while dependent on the notch effect from C/V graphite shape in upper bainitic matrix. Fractured surfaces showed a ductile fracture pattern at $300^{\circ}C$. Very large coalescence by C/V graphite and relatively small voids by spheroidal graphite were observed.

• Journal of the Korean Society for Heat Treatment
• /
• v.3 no.1
• /
• pp.25-33
• /
• 1990

Recently developed austempered ductile irons(A.D.I.) have good mechanical properties. However it is still needed to examine the relationships between microstructures related to banitic reaction and the mechanical properties. From the mechanical tests such as impact test, hardness test, tensile test, and the microstructure observations, we concluded that the good mechanical properties of A.D.I. came from the fine banitic ferrite structure formed during the first stage of the austempering reaction.

• Journal of Korea Foundry Society
• /
• v.32 no.3
• /
• pp.138-143
• /
• 2012

This steel has been synthesized integrating concepts from Austempering Ductile Cast Iron (ADI) technology. While ADI has excellent mechanical and physical properties, the Young's modules of ADI is approximately 20% lower than steel. In addition, the presence of graphite nodules in ADI can be sites of crack initiation, where fracture takes place at graphite matrix interface. Because of this limitations of ADI, there has been a growing interest in austempered steels as structural materials in resent years. In this investigation, a new steel with microstructure composed of ferrite and austenite and with simultaneous high tensile strength (1,150 MPa) and high ductility (33%) was developed. The goal of this investigation is to obtain a better understanding of deformation and transformation behaviour in high carbon retained austenite(${\gamma}_{HC}$) and over-saturated ferrite(${\alpha}$) during the plastic deformation. A detailed study of the microstructure of this steel was carried out by means of X-ray diffraction (XRD) and electron back scattering diffraction (EBSD) technic. In this way it was shown that BCC phase (BCC) took up the larger part of the nominal strain whereas the a part of retained austenite responded to the mechanincal load by partial martensite transformation, and misorientation change in the retained austenite after plastic strain could be attributed to the large elongation.

• Journal of Korea Foundry Society
• /
• v.25 no.1
• /
• pp.23-29
• /
• 2005

Mechanical characteristics of Hi-Cr cast irons containing 16.8%Cr and 3.0%C were studied with various heat treatments. After as-cast Y-block ingots were annealed fully, the ingots were machined into cylinderical specimens with the size of 9mm in diameter and 20mm in length in order to investigate the effect of heat-treatments on mechanical characteristics of high Cr cast irons. All specimens were heat-treated by quenching- tempering, austempering and cyclic heat at the various temperatures(950, 1000, 1050 and $1100^{\circ}C$) respectively. The wear amount was measured for each heat-treated specimens against the counterpart of a hardened SKD11 steel at the following conditions; wearing velocity: 0.7 m/s, load: 100N and sliding distance: 70 km. After as-cast specimens were annealed, fine $M_{3}C$ carbides were formed, which affected the hardness and the wear resistance of Hi-Cr specimens. High hardness and good wear resistance were appeared on the specimens treated at 950 and $1000^{\circ}C$ and the austempered specimens show excellent wear resistance as well as high hardness.

• Journal of the Korean Society for Heat Treatment
• /
• v.36 no.3
• /
• pp.121-127
• /
• 2023

When high carbon steel is heated in an appropriate austenizing temperature range and subjected to austempering, the size and shape of lamellar structure can be controlled. The high carbon steel sheet having the pearlite structure has excellent elastic characteristics because it has strong restoring force when properly rolled, and is applied in a process known as patenting-process using lead bath. In the case of isothermal treatment using lead-medium, it is possible to quickly reach a uniform temperature due to high heat transfer characteristics, but it is difficult to replace it with process technology that requires treatment to remove harmfulness lead. In this study, we intend to develop fluidization technology using garnet powder to replace the lead medium. After heating the high-carbon steel, the cooling rate was changed by compressed air to the vicinity of the nose of the continuous cooling curve, and then maintained for 90 s and then exposed to room temperature. The microstructure of the treated specimens were analyzed and compared with the existing products treated with lead bath. The higher the flow rate of compressed air, the faster the cooling rate to the pearlite transformation temperature, so lamellar spacing decreases and the hardness tends to increase.

• Proceedings of the Korean Society for Technology of Plasticity Conference
• /
• 2008.10a
• /
• pp.186-189
• /
• 2008

The flex plate, an automotive part which mounts to the automotive engine to transfer torque to transmission, should have considerable hardness and shape accuracy. As a way to produce the flex plate, the hot press forming technology which takes advantages of high formability at elevated temperature, enhanced strength and shape stability was introduced. Therefore, as one of major process parameters the heat treatment condition should be determined to obtain appropriate hardness in the range of manufacturer's specifications. In this study, two heat treatments, austempering and quenching and tempering (QT), were compared as feasible conditions fur the hot press forming of high-carbon tool steel and the hardness and toughness after heat treatments were evaluated. The study showed that both heat treatments resulted in improved hardness but only quenching and tempering showed practicable range of toughness.

• Journal of the Korean Society for Heat Treatment
• /
• v.26 no.5
• /
• pp.219-224
• /
• 2013

In this study, we investigated effect of Mo addition on mechanical properties of Cu added ADI. Ductile cast iron specimens were austenitized at $900^{\circ}C$ for 150 min and then austempered at $380^{\circ}C$ for the various time periods from 15 min to 480 min. Mo added ADI had a higher volume fraction of retained austenite, and the volume fraction of retained austenite was determined by XRD analysis. As decreasing volume fraction of retained austenite, the elongation was also decreased as expected. But the UTS and yield strength were not decreased.

• Journal of the Korean Society for Heat Treatment
• /
• v.15 no.1
• /
• pp.3-8
• /
• 2002

The effect of ADI heat treatment conditions on the core microstructures and mechanical properties of GCD 45 has been investigated. In the case of $25{\ss}{\AE}$ in diameter, it has been found that pearlite structure is not obtained, and the matrix is consisted of graphite, bainite and retained austenite. Upon cooling isothermally from $900^{\circ}C$, the core structure of 35 mm in diameter is converted to pearlite. However, the structure is transformed to bainite after slow cooling from $900^{\circ}C$ to $800^{\circ}C$.

• Journal of Korea Foundry Society
• /
• v.8 no.3
• /
• pp.310-321
• /
• 1988

This study is aimed to investigate the effects of the multi-phase(ferrite-bainite-martensite) on the strengthening and toughening in ductile cast iron. All the specimen were austenitized at eutectoid transformation temperature range(${\alpha}+{\gamma}$) for 1hr and austempered at $300^{\circ}C$ and $400^{\circ}C$ for various holding time, and then quenched in iced water for multi - phase (${\alpha}-B-M$). When the volume fraction of martensite is below 15%, excellent maximum fracture load can be obtained due to strengthening by the fine martensite, but, with increasing of volume fraction over 15%, it was decreased drastically. The martensite size became finer and the shape of it changed from bar to spherical type with increasing of austempering holding time. The higher the austenitizing temperature is, the more preferential is the formation of austenite phase around the graphite nodules improving strength and toughness of austempered ductile cast iron.