• Journal of Korea Foundry Society
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• v.13 no.5
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• pp.432-440
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• 1993

Ductile cast iron has a good ductility and toughness than those of gray cast iron, because the shape of graphite is spheroidal. Also, it has been reported that, additional strengthening and toughening of the ductile cast iron can be obtainded from the proper combination of matrix structures by the heat treatment and addition of alloying elements. In this study the effect of special heat treatment and addition of alloying elements(Ni, Mo) on the multi-phase(ferrite-bainite-martensite) structures, strength and toughness of ductile cast iron were studied systematically. In water quenching from $770^{\circ}C$, the martensite volume(%) increased, but the ferrite volume(%) decreased with increment of Ni content. In as cast, pearlite volume(%) and hardness increased with increment of Mo and Ni contents. And with the increment of the destabilization austempering holding time, the bainite volume(%) increased but the martensite volume(%) decreased. As destabilization austempering holding time is same, bainite volume(%) decreased, martensite increased with the increment of Ni and Mo contents. The hardness and tensile strength decreased, but impact energy increased with the decrease of Ni and Mo contents, and increment of holding time of destabilization austempering treatment.

• Journal of Korea Foundry Society
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• v.17 no.3
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• pp.286-291
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• 1997

Influence of Si contents on the mechanical properties and microstructure of austempered ductile iron was investigated. Four different Si contents between 2.0 and 2.9% were used. Austenitizing was performed at $890^{\circ}C$ for 2 hrs and austempering temperatures were both 340 and $380^{\circ}C$ for 0.5, 1, and 2 hrs. Nodule content was more than $300/mm^2$ and nodularity was more than 90%. Microstructure was revealed using nital and retained austenite was measured by x-ray diffractometer. Tensile test, no-notch Charpy impact test and wear test were performed. Tensile strength was improved as Si content increased and both elongation and impact toughness had peak at 2.6%Si. The specimen austempered at $380^{\circ}C$ showed lower tensile strength than that of $340^{\circ}C$, but showed higher elongation. However, austempering temperature of $380^{\circ}C$ was desirable because that of $340^{\circ}C$ was close to lower bainite transformation. As austempering time increased, tensile strength and elongation were improved and optimum condition was obtained for 2 hrs heat treatment.

• Journal of Korea Foundry Society
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• v.32 no.6
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• pp.284-288
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• 2012

The effects of Si content on the variation of microstructure and processing window of austempered ductile cast iron were investigated. Four different Si contents between 2.42 and 3.37 wt.% were used. The influence of silicon on the microstructure and processing window of these materials were studied. Austenitizing was performed at $900^{\circ}C$ for 60min and austempering temperature were both $340^{\circ}C$ and $360^{\circ}C$ and austempering time were for 4min upto 119min and for 5min upto 160min respectively. After heat treatment, the evolution of stage I and stage II were performed by optical metallography, XRD, hardness test. The results showed that $t_2$ was delayed as Si contents was increased due to the fact that Si retarded the formation of cementite ($Fe_3C$). The high silicon content promoted the stability of the metastable two-phase combination of austenite and ausferrite.

• Journal of Korea Foundry Society
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• v.11 no.4
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• pp.323-330
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• 1991

The relationships between the microstructure changes, retained austenite volume and elevated temperature tensile properties of Mo-Ni-Cu ADI corresponding to various austempering temperatures and time were investigated, After the $250^{\circ}C$ tensile test for the test piece austempered at $270^{\circ}C$ the accicular bainite structure was observed blunted under room temperature microscope. In the case of $370^{\circ}C$ austempering, the feathery bainite lath spacing was observed broadened. But after the $450^{\circ}C$ tensile test, bainitic features could not be observed. As the testing temperature increased, retained austenite volume tested at room temperature decreased. Especially, after the $450^{\circ}C$ tensile test retained austenite volume approached nearly to zero. A little higher tensile properties appeared at $250^{\circ}C$ testing than those at room temperature.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.19 no.1
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• pp.65-70
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• 2010

The effect of austempering treatment on the dynamic properties of a brake drum was investigated to primarily evaluate the potential damping advantage of an AGI (austempered gray iron) drum over a PGI (pearlitic gray iron) drum. This investigation provides valuable information for brake noise reduction since the brake drum is most often the outstanding component that generates the noise of the brake assembly. Test results show that the AGI drum provided slightly larger damping values than the PGI drum for the first few major resonances observed. A finite element model of a drum was also developed to aid in studying its dynamic behavior. A good correlation was obtained between the analytical results and the actual measurement data.

• Journal of Korea Foundry Society
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• v.29 no.2
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• pp.86-94
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• 2009

The effect of austenitizing temperature and time on the processing window of 3.60wt%C - 2.50wt%Si - 0.80wt%Cu ductile cast iron and that of the amount of copper added were investigated. The second stage reaction at 400oC was retarded with increased austenitizing temperature. The widest processing window was obtained at the lower austempering temperature with the increased time at the same austenitizing temperature. The width of the widest processing window was decreased with the increase of time at the same austenitizing temperature. The width of processing window was increased with the increased amount of copper added.

• Journal of Mechanical Science and Technology
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• v.14 no.10
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• pp.1021-1027
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• 2000

In this study, fatigue tests were performed to examine the effects of micro drill hole on fatigue limit of as cast and austempered ductile cast iron (ADI) using the rotary bending fatigue tester. As results, micro drill holes ($diameter{\leq}0.4mm$) did not influence the fatigue limit of ADI, compared to annealed ductile cast iron; the critical defect size of crack initiation, in ADI was larger than as cast. If the ${\sqrt{area}}$ of micro drill hole and graphite nodule in ADI are comparable, crack initiates at the graphite nodule. When the ruggedness developes through austempering treatment process, microstructure on crack initiation at micro drill hole is tougher than that of as cast ductile cast iron.

• Journal of the Korean Society of Safety
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• v.11 no.1
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• pp.3-10
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• 1996

The mechanical properties and fatigue crack growth rate fracture toughness of permanent mould cast austempered gray cast iron(AGI) were compared to those of sand cast AGI. Specimens prepared for tensile, impact and fatigue test were austenitized at $900^{\circ}C$ and austempered at $270^{\circ}C$, $320^{\circ}C$, $370^{\circ}C$ and $420^{\circ}C$ for 1 hour. The strength, impact and fatigue crack propagation behavior of permanent mold cast AGI were found to be superior to those of sand cast AGI. Maximum values in tensile strength, BHN, Charpy impact energy, were obtained at the austempering temperature of $270^{\circ}C$. Samely, the slowest fatigue crack growth rate was appeared at the austempering temperature of $270^{\circ}C$. But ductility of AGI was not improved by permanent mould casting.

• Journal of Korea Foundry Society
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• v.14 no.6
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• pp.548-557
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• 1994

Grey iron containing a small amount of Cu and Mo to improve the effect of heat treatment and microstructures were poured in to the mold and them austenized at $900^{\circ}C$. After austenitizing the specimens of castings were austempered $210^{\circ}C$, $250^{\circ}C$, $300^{\circ}C$ and $350^{\circ}C$. The effects of matrix structures, mechanical properties and wear characteristics were investigated by austempering temperatures. Tensile strength and hardness of austempered grey iron are increased and the amount of retained austenite is decreased as austempering temperature is lower even though the amount of retained autenite in it only 4%. The amount of rolling wear loss are increased as rolling revolution is increased and wear loss of austempered grey iron under dry rolling condition is characterized by three models; initial wear, stationary wear and abnormal wear. It has been found that the amount of wear loss was increased with increasing maxium compressive stress and rolling revolution.

• Journal of Korea Foundry Society
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• v.16 no.6
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• pp.503-512
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• 1996

Austempered ductile irons(ADI) are characterized by their relatively high retained austenite content which has a significant effect on mechanical properties and performance, such as ductility, toughness, wear resistance and machinability. Austenitising treatment at $900^{\circ}C$ for $1{\sim}2hours$, and austempering treatment within the temperature range $240{\sim}400^{\circ}C$ on ductile cast iron alloyed with Cu and Mo were carried out, and the effects of retained austenite content on the mechanical properties and wear resistance were investigated. In consequence, the amount of retained austenite was found to be 13.5% at the austempering temperature of $240^{\circ}C$, and was increased 28% at $400^{\circ}C$. Tensile strength and hardness of austempered ductile iron were decreased as the retained austenite content increased, but elongation was increased. The retained austenite content at the austenitising time of 2hours was more than at 1hour. The amounts of rolling wear loss were increased as the retained austenite content increased, and the wear surface was become to be rough.